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Hypertherm THC ArcGlide User Manual

Page 202

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202

ArcGlide THC Instruction Manual 806450

4 – Maintenance

20

PLASMA SUPPLY

The plasma system has
reported an error condition.

• The plasma system is producing

an error.

• In a discrete system, there is a

loose or damaged connection
to the Error input at the control
module or plasma interface
board.

• Determine if the plasma system has an

error.

• Examine the Error input wiring to the

plasma interface board.

• In a discrete system, examine the plasma

I/O cable for damage.

• Verify that the Error output is not

continuously ON at the plasma system.

• Verify that the Error input is functioning

on the plasma interface board and
control module.

21

OHMIC TIP SENSE

Nozzle Contact Sense input does not turn on during initial height sense. The ArcGlide uses stall force to sense
the workpiece. This error can occur whether or not the nozzle is contacting the workpiece. For a flow chart,
see

Error 21 – Ohmic tip sense on page 188.

The nozzle is contacting
the workpiece

• Something on the workpiece is

preventing ohmic contact.

• Verify that the workpiece is conductive.

An oil or plastic coating, or too much dirt
or rust can prevent ohmic contact.

• The workpiece does not have a

good electrical connection to
the cutting machine.

• Examine the cutting machine slats for

damage or slag build-up.

• The lifter is not correctly

grounded to the cutting
machine.

• Check the continuity between the lifter

and the cutting machine table.

• A separate ground wire is required from

the lifter ground stud to the star ground
on the gantry or cutting machine.

• The ohmic contact wire has a

loose or open connection to the
torch or it is damaged.

• Examine the ohmic contact wire for a

loose connection to the torch or to the
lifter interface board.

• Examine the ohmic contact wire for

damage.

• There is a problem with the

torch consumables.

• Check for correct consumables and that

the consumables are installed correctly.

Error

Description

Causes

Solutions