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Rockwell Automation 6000 PowerFlex Medium Voltage Variable Frequency Drive Commissioning Manual User Manual

Page 19

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Table 4 - Functional Assessment Checklist

Bypass Cabinet (if supplied)

Isolation Transformer Cabinet

Power Module Cabinet

Low Voltage Control Cabinet

Front

Electrical Door Interlock

Verify proper operation of auxiliary contacts

with an ohmmeter

Isolation switch auxiliary contacts

Verify proper operation with an ohmmeter

Isolation switches

Verify proper operation
Outer jaws must securely contact the center

stab in the closed position

Secondary Wiring and Low Voltage Fuses

Check all connections per Electrical Drawings

Door Grounding Straps

Transformer Secondary Cables

Verify cables are properly fed through the

glanding plate and are undamaged

Voltage Sensing Board cables

Verify the primary and secondary connections

to the board are secure

Door Interlock Limit Switches

Test auxiliary switch contacts wired back to

terminal blocks in LV panel with ohmmeter

Temperature Sensing Wires (3 places)

Verify wires are intact and properly inserted

Bottom-mounted Auxiliary Fan power from
Isolation Transformer Auxiliary Winding

Check connections

Door Grounding Straps
Transformer Temperature Protection Relay

Tug test on all cable connections

Auxiliary Cooling Fans (3)

Check electrical connection

HECS (2)

Check plug connectors

Door Interlock Limit Switches (2)

Test switch contacts wired back to terminal

blocks in LV panel with ohmmeter

Power Modules fiber optic cables

Check all connections

Power Modules Fuses

Test each fuse with multimeter

Door Grounding Straps

Control Unit

Check connection of all fiber optic cables
Check connection of HMI interface board
HMI

Low Voltage wires

Tug test all wires on door, panel, and relays

and terminal blocks

Circuit Breakers and Contactors

Verify operation

Vertical Ground Bus

Check connections from all attached

components

Low Voltage Door

Verify operation of all operator interface

devices

AC/DC Power Supplies

Check connections

Door Grounding Straps

Rear

Surge Arrestors

Check braided copper connections

Voltage Sensing Relay Cables

Perform tug test

Line and Load side power cables

Verify phasing and torque

Top Ground Bus

Verify braided connections

Transformer Secondary Cables

Verify cables are properly fed through the

glanding plate are undamaged

Tap Changer

Verify connection

Top Mounted Cooling Fans

Check electrical connection

Fan Housings

Assembly must be affixed properly to

structure

Auxiliary Cooling Fans (3)

Check electrical connection

Top Mounted Cooling Fans

Check electrical connection

UPS

Check connection