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Rockwell Automation 900-TC32 Digital Temperature Controllers, Series B User Manual

Page 346

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Publication 900-UM007D-EN-E - January 2011

6-6

Troubleshooting & Error Indication

Timing

Status

Meaning

Countermeasures

Page

During operation

Overshooting
Undershooting
Hunting

ON/OFF control is
enabled (default:
ON/OFF control
selected).

Select PID control and execute either ST
(self-tuning) or AT (Auto-Tuning).
When using self-tuning, turn ON the power
supply to the Temperature Controller and load
(heater, etc.) at the same time, or turn ON the
load power supply first. Accurate self-tuning and
optimum control will not be possible if the power
supply to the load is turned ON after turning ON
the power supply to the Temperature Controller.

3-30

Control cycle is longer
compared with the
speed of rise and fall in
temperature

Shorten the control cycle. A shorter control cycle
improves control performance, but a cycle of 20
ms minimum is recommended in consideration of
the service life of the relays.

3-17

Unsuitable PID
constant

Set appropriate PID constants using either of the
following methods.

Execute AT (autotuning).

Set PID constants individually using manual
settings.

3-30

HS alarm operation
fault

Use breeder resistance if the problem is due to
leakage current. Also investigate the errors
detected by the HS alarm function.

3-46

Temperature is not
rising

Specified operation is
unsuitable for required
control (default:
Reverse operation)

Select either forward or reverse operation
depending on the required control. Reverse
operation is used for heating operations.

3-17

Heater is burnt out or
deteriorated.

Check whether heater burnout or deterioration
have occurred. Also investigate the errors
detected by the Heater Burnout Alarm.

3-46

Insufficient heater
capacity

Check whether the heater’s heating capacity is
sufficient.

Cooling system in
operation.

Check whether a cooling system is operating.

Peripheral devices have
heat prevention device
operating.

Set the heating prevention temperature setting to
a value higher than the configured temperature of
the Temperature Controller.

Output will not turn ON Set to STOP (default:

RUN)

Set the RUN/STOP mode to RUN. If STOP is lit on
the display, control is stopped.

5-16

Specified operation is
unsuitable for required
control (default:
Reverse operation)

Select either forward or reverse operation
depending on the required control. Reverse
operation is used for heating operations.

3-17

A high hysteresis is
configured for ON/OFF
operation (default:
1.0

°C)

Set a suitable value for the hysteresis.

3-16

Temperature Controller
will not operate

Set to STOP (default:
RUN)

Set the RUN/STOP mode to RUN. If STOP is lit on
the display, control is stopped.

5-16