Pulsafeeder Pulsar DLCM - Manual (Page 3)

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Table of Contents
1. I NTRODUCTION .....................................................................................................................................1
1.1 Description...............................................................................................................................1
1.2 DLCM Standard Features .......................................................................................................2
1.3 Options.....................................................................................................................................2
1.4 Accessories .............................................................................................................................2
2. S AFETY C ONSIDERATIONS ....................................................................................................................3
2.1 General Safety .........................................................................................................................3
2.1.1 Explosive Atmosphere Safety ........................................................................................3
2.1.2 Electrical Safety ...............................................................................................................3
2.1.3 Mechanical Safety............................................................................................................3
2.1.4 Hydraulic Safety...............................................................................................................3
3. E QUIPMENT I NSPECTION .......................................................................................................................4
4. S TORAGE I NSTRUCTIONS ......................................................................................................................4
4.1 Storage Length ........................................................................................................................4
4.1.1 Short Term (0 - 12 months).............................................................................................4
4.1.2 Long Term (12 months or more) ....................................................................................4
5. I NSTALLATION ......................................................................................................................................5
5.1 Location ...................................................................................................................................5
5.2 Installation Notes ....................................................................................................................6
5.3 Electrical Wiring ......................................................................................................................6
5.3.1 Getting Started.................................................................................................................7
5.3.2 Finding your way around the Field Wiring Board ........................................................8
5.4 High Voltage Connections .....................................................................................................9
5.4.1 Supply Power ...................................................................................................................9
5.4.2 PULSAR Motor .................................................................................................................11
5.4.3 Alarm Relay ......................................................................................................................12
5.5 Low Voltage Input Connections ............................................................................................12
5.5.1 Analog Inputs...................................................................................................................13
5.5.2 Alarm Input.......................................................................................................................14
5.5.3 Level Input (Remote Start/Stop).....................................................................................14
5.6 Low Voltage Output Connections .........................................................................................15
5.6.1 Current Output .................................................................................................................16
5.6.2 Alarm Dry Contact Output ..............................................................................................16
5.6.3 Run Status or Stroke Counter ........................................................................................17
5.7 Tachometer Input ....................................................................................................................17
5.8 Motor Thermostat....................................................................................................................19
5.9 Serial Communications Input ................................................................................................19
5.10 Fuse Replacement...................................................................................................................21
6. S TART U P I NSTRUCTIONS ......................................................................................................................22
6.1 Overview ..................................................................................................................................22
6.1.1 User Interface Familiarization. .......................................................................................22
6.1.2 Check Wiring and Close Access cover .........................................................................24
6.1.3 Confirm Correct Incoming Power ..................................................................................25
6.1.4 Confirm Display and Keypad functionality ...................................................................25
6.1.5 Performing a Factory Re-initialization...........................................................................26
6.1.6 Test Pump Motor .............................................................................................................27
6.1.7 Set Time and Date............................................................................................................28
6.1.8 Flow Calibration (1-point). ..............................................................................................29
6.1.9 Analog Input Calibration. ................................................................................................30
6.2 Wrapping up. ...........................................................................................................................31
7. G ENERAL O PERATION ..........................................................................................................................32
7.1 General Operation Instructions .............................................................................................32
7.1.1 Pump Flow Calibration....................................................................................................32
7.1.2 Analog Input Signal Calibration .....................................................................................36
7.1.3 Reverse Acting Analog Input Signal Calibration..........................................................39
7.1.4 Analog Output Signal Calibration ..................................................................................40