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Outputs, Range high and range low, Ten point linearization – Watlow EZ-ZONE PM PID User Manual

Page 94: Duplex, Time, Scale high and scale low (cont.)

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Watlow EZ-ZONE

®

PM PID Controller

91

Chapter 9 Features

Scale High and Scale Low (cont.)

to 20 mA, 0 to 5V, 1 to 5V and 0 to 10V.

You can create a scale range representing other units for special applications. You can reverse scales from

high values to low values for analog input signals that have a reversed action. For example, if 50 psi causes a 4

mA signal and 10 psi causes a 20 mA signal.

Scale low and high low values do not have to match the bounds of the measurement range. These along with

range low and high provide for process scaling and can include values not measureable by the controller. Re-

gardless of scaling values, the measured value will be constrained by the electrical measurements of the hard-

ware.

Select the low and high values with Scale Low [`S;Lo] and Scale High [`S;hi]. Select the displayed range

with Range Low [`r;Lo] and Range High [`r;hi] (Setup Page, Analog Input Menu).

Range High and Range Low

With a process input, you must choose a value to represent the low and high ends of the current or volt-

age range. Choosing these values allows the controller’s display to be scaled into the actual working units of

measurement. For example, the analog input from a humidity transmitter could represent 0 to 100 percent

relative humidity as a process signal of 4 to 20 mA. Low scale would be set to 0 to represent 4 mA and high

scale set to 100 to represent 20 mA. The indication on the display would then represent percent humidity and

range from 0 to 100 percent with an input of 4 to 20 mA.

Select the low and high values with Range Low [`r;Lo] and Range High [`r;hi] (Setup Page, Analog In-

put Menu).

Ten Point Linearization

The linearization function allows a user to re-linearize a value read from an analog input. There are 10 data

points used to compensate for differences between the sensor value read (input point) and the desired value

(output point). Multiple data points enable compensation for non-linear differences between the sensor read-

ings and target process values over the

thermal or process system operating range.

Sensor reading differences can be caused

by sensor placement, tolerances, an inaccu-

rate sensor or lead resistance.
The user specifies the unit of measure-

ment and then each data point by entering

an input point value and a corresponding

output point value. Each data point must

be incrementally higher than the previ-

ous point. The linerization function will

interpolate data points linearly in between

specified data points.
Note:

Output Point 1 will be the minimum

value that can be displayed, and Output

Point 10 will be the maximum value that can be displayed. Consider setting Output Point 1 to the mini-

mum operating range, and Output Point 10 to the maximum operating range; for that sensor type.

Outputs

Duplex

Certain systems require that a single process output control both heating and cooling outputs. An EZ-ZONE

PM controller with a process output can function as two separate outputs.

With a 4 to 20mA output the heating output will operate from 12 to 20mA (0 to +100 percent) and the cool-

ing output will operate from 12 to 4mA (0 to -100 percent).

In some cases this type of output is required by the device that the EZ-ZONE PM controls, such as a

three-way valve that opens one way with a 12 to 20mA signal and opens the other way with a 4 to 12mA sig-

nal. This feature reduces the overall system cost by using a single output to act as two outputs.

2

3

4

5 6

7

8

9

Reading from Sensor

without Linearization

(Actual Value)

Input Point 1

Output Point 1

Input Point 10

Output Point 10

Offset Zone

Reading from Sensor

with Linearization

(Displayed Value)

No Offset

T

emperature

Time