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Chapter 10: appendix, Troubleshooting alarms, errors and control issues – Watlow EZ-ZONE PM PID User Manual

Page 111

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Watlow EZ-ZONE

®

PM PID Controller

108

Appendix

Chapter 10: Appendix

Troubleshooting Alarms, Errors and Control Issues

Indication

Description

Possible Causes

Corrective Action

Alarm won’t clear or reset

Alarm will not clear or reset

with keypad or digital input

• Alarm latching is active

• Alarm set to incorrect output

• Alarm is set to incorrect

source

• Sensor input is out of alarm

set point range

• Alarm set point is incorrect

• Alarm is set to incorrect type

• Digital input function is incor-

rect

• Reset alarm when process is

within range or disable latching

• Set output to correct alarm

source instance

• Set alarm source to correct in-

put instance

• Correct cause of sensor input

out of alarm range

• Set alarm set point to correct

trip point

• Set alarm to correct type: pro-

cess, deviation or power

• Set digital input function and

source instance

Alarm won’t occur

Alarm will not activate output

• Alarm silencing is active
• Alarm blocking is active
• Alarm is set to incorrect out-

put

• Alarm is set to incorrect

source

• Alarm set point is incorrect

• Alarm is set to incorrect type

• Disable alarm silencing, if re-

quired

• Disable alarm blocking, if re-

quired

• Set output to correct alarm

source instance

• Set alarm source to correct in-

put instance

• Set alarm set point to correct

trip point

• Set alarm to correct type: pro-

cess, deviation or power

[AL;E1]

Alarm Error

[AL;E2]

[AL;E3]

[AL;E4]

Alarm state cannot be deter-

mined due to lack of sensor

input

• Sensor improperly wired or

open

• Incorrect setting of sensor type
• Calibration corrupt

• Correct wiring or replace sensor
• Match setting to sensor used
• Check calibration of controller

[AL;L1]

Alarm Low

[AL;L2]

[AL;L3]

[AL;L4]

Sensor input below low alarm

set point

• Temperature is less than

alarm set point

• Alarm is set to latching and an

alarm occurred in the past

• Incorrect alarm set point
• Incorrect alarm source

• Check cause of under tempera-

ture

• Clear latched alarm

• Establish correct alarm set

point

• Set alarm source to proper set-

ting

[AL;h1}

Alarm High

[AL;h2]

[AL;h3]

[AL;h4]

Sensor input above high alarm

set point

• Temperature is greater than

alarm set point

• Alarm is set to latching and an

alarm occurred in the past

• Incorrect alarm set point
• Incorrect alarm source

• Check cause of over tempera-

ture

• Clear latched alarm

• Establish correct alarm set

point

• Set alarm source to proper set-

ting

[Er;i1]

Error Input

Sensor does not provide a valid

signal to controller

• Sensor improperly wired or

open

• Incorrect setting of sensor type
• Calibration corrupt

• Correct wiring or replace sensor
• Match setting to sensor used
• Check calibration of controller