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Troubleshooting alarms, errors and module issues – Watlow EZ-ZONE RM Limit Module Rev C User Manual

Page 118

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Watlow EZ-ZONE

®

RML Module

115

Appendix

Troubleshooting Alarms, Errors and Module Issues

Indication

Description

Possible Cause(s)

Corrective Action

Alarm won’t clear or

reset

Alarm will not clear or reset

with keypad or digital input

• Alarm latching is active

• Alarm set to incorrect output

• Alarm is set to incorrect source

• Sensor input is out of alarm set point

range

• Alarm set point is incorrect

• Alarm is set to incorrect type

• Digital input function is incorrect

• Reset alarm when process is within

range or disable latching

• Set output to correct alarm source

instance

• Set alarm source to correct input in-

stance

• Correct cause of sensor input out of

alarm range

• Set alarm set point to correct trip

point

• Set alarm to correct type: process, de-

viation or power

• Set digital input function and source

instance

Alarm won’t occur

Alarm will not activate output • Alarm silencing is active

• Alarm blocking is active

• Alarm is set to incorrect output

• Alarm is set to incorrect source

• Alarm set point is incorrect

• Alarm is set to incorrect type

• Disable alarm silencing, if required

• Disable alarm blocking, if required

• Set output to correct alarm source

instance

• Set alarm source to correct input in-

stance

• Set alarm set point to correct trip

point

• Set alarm to correct type: process, de-

viation or power

Alarm Error
[AL;E1]

[AL;E2]

[AL;E3]

[AL;E4]

[AL;E5]

[AL;E6]

[AL;E7]

[AL;E8]

[AL;E9]

[AL;10]

[AL;11]

[AL;12]

[AL;13]

[AL;14]

[AL;15]

[AL;16]

Alarm state cannot be deter-

mined due to lack of sensor

input

• Sensor improperly wired or open

• Incorrect setting of sensor type

• Calibration corrupt

• Correct wiring or replace sensor

• Match setting to sensor used

• Check calibration of controller

Alarm Low
[AL;L1]

[AL;L2]

[AL;L3]

[AL;L4]

[AL;L5]

[AL;L6]

[AL;L7]

[AL;L8]

[AL;L9] [AL;10]

[AL;11]

[AL;12]

[AL;13]

[AL;14]

[AL;15]

[AL;16]

Sensor input below low alarm

set point

• Temperature is less than alarm set

point

• Alarm is set to latching and an alarm

occurred in the past

• Incorrect alarm set point

• Incorrect alarm source

• Check cause of under temperature

• Clear latched alarm

• Establish correct alarm set point

• Set alarm source to proper setting

Alarm High
[AL;h1}

[AL;h2]

[AL;h3]

[AL;h4]

[AL;h5}

[AL;h6]

[AL;h7]

[AL;h8]

[AL;h9] [AL;10]

[AL;11]

[AL;12]

[AL;13]

[AL;14]

[AL;15]

[AL;16]

Sensor input above high

alarm set point

• Temperature is greater than alarm

set point

• Alarm is set to latching and an alarm

occurred in the past

• Incorrect alarm set point

• Incorrect alarm source

• Check cause of over temperature

• Clear latched alarm

• Establish correct alarm set point

• Set alarm source to proper setting

No Display

No display indication or LED

illumination

• Power to controller is off

• Fuse open

• Breaker tripped

• Safety interlock switch open

• Separate system limit control acti-

vated

• Wiring error

• Incorrect voltage to controller

• Turn on power

• Replace fuse

• Reset breaker

• Close interlock switch

• Reset limit

• Correct wiring issue

• Apply correct voltage, check part

number