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Problem/symptom corrective measure – Baby Lock ProStitcher Version 14.04.0051 (BLPS3) Instruction and Reference Guide User Manual

Page 95

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9.2 | Troubleshooting

Pro-Stitcher User Manual

Problem/Symptom

Corrective Measure

The Pro-Stitcher stitches, but the stitch lengths

vary and the quilting machine slows down or

even stops in some directions.

The problem can be narrowed to a specific encoder

wheel by running the quilting machine manually. Start

the quilting machine from the handlebars in Stitch

Regulated mode and only move the machine left

and right. Then try only moving front and back. If the

quilting machine stops stitching while moving front and

back, then the problem is with the encoder mounted

to the back of the machine. If it stops stitching left

and right then the problem is with the encoder on the

carriage. Make sure the encoder wheels roll on the

tracks when moving the quilting machine and also that

the gray stitch regulator cable is plugged in securely to

the encoders.

The white gears do not engage the blue flexirack
When the quilting machine is pushed by hand,

the horizontal and/or vertical crosshair lines do

not move.

Make sure the white gears fully engage the blue rack.

Use the manual engagement/disengagement tool

to adjust. Insert into the hole at the front of the EZ

Carriage.

The X and/or Y axis gears are only partially engaged
Stitched designs appear jagged or wobbly.

With the Pro-Stitcher powered and motors

engaged and enabled (locked in position),

pressing the machine side to side or front to

back allows a little motion but the white gear

does not rotate.

Make sure the white gears completely engage the blue

rack. If the X-axis gear does not naturally fully engage

without lowering the white gears, it may be because

the X-axis motor assembly is slightly narrower than the

carriage. It may be necessary to insert a thin washer

between the X-axis assembly bracket and the side(s) of

the carriage. To do this, remove the black screws that

mount the motor assembly to the sides of the carriage

and wedge the washers between the inner wall of the

carriage and the motor assembly bracket. This should

relieve the pressure/bend added to the motor assembly

if it is slightly undersized for the carriage.

One or more of the pulleys/gears on the X or Y axis assemblies are loose
Stitched designs appear jagged or wobbly.

With the Pro-Stitcher powered and motors

engaged and enabled (locked in position),

pressing the machine side to side or front to

back allows a little motion and the white gear

does rotate.

Monitor the motor assembly while engaged and

enabled to determine which gear/pulley is slipping. It

will most likely be either the gear mounted directly to

the motor shaft or the gear mounted to the shaft that

drives the white gear. Use the appropriate Allen wrench

to tighten both set screws on the gear. The motor gear

requires a 1/16” Allen wrench and the larger gear on

the drive axle with the white gear requires a 5/64” Allen

wrench.