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Troubleshooting, Alarm handling, Complete unit stoppage – Carrier 48/50PD05 User Manual

Page 24: Restart procedure, Control module communication

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24

Loadshed Group Number (S.GRP)

This corresponds to the loadshed supervisory devices that reside

elsewhere on the CCN network and broadcast loadshed and redline
commands to its associated equipment parts. This variable will

default to zero which is an invalid group number. This allows the
loadshed function to be disabled until configured.

Redline Max Capacity (R.MXC)

This

configuration

tells

the

unit

the

maximum

cooling/dehumidification capacity allowed active during a
loadshed condition.

Redline Max Heat Stages (R.MXH)

This configuration tells the unit the maximum heating stages

allowed to be on during a redline condition.

Loadshed Max Heat Stages (R.MXH

This configuration tells the unit the maximum heating stages

allowed to be on during a loadshed condition.
The two Demand Limiting methods can be active simultaneously.
The lowest cool capacity and heat stage limits imposed by either

method are applied, and these “effective limits” are shown in the
points

CAPLIMIT

(Run

StatusCOOLLMT.C)

and

HSTGLIMT (Run StatusHEATLMT.H), respectively. In

normal running mode, these limits will prevent capacity/stages

from being added, or capacity/stages to be removed, as applicable.

In test mode, these limits are ignored, and the user may continue to
operate at full load.
The point MODEDMDL (Run StatusMODED.LMT) is used

to show if any Demand Limiting is in effect that prevents the unit

from operating either cooling or heating at full--capacity.
IMPORTANT: MODEDMDL may reflect that staging is NOT
limited even though Loadshed is active or the network points are
being forced, if the capacity/stage limits in effect are not less than
the capacity/stages present in the unit.
If a more drastic mode of Demand Limiting is required, the

network point HVACDOWN (Run StatusMODEHV.DN) can

be used to prohibit the unit from selecting any HVAC mode, thus

preventing the operation of the supply fan, compressors, condenser
fans, and heat stages. This point must also be forced, and is reset

automatically when not forced, and at POR.

Alarm Handling

There are a variety of different alerts and alarms in the system.

Alerts are indicated by TXXX (where XXX is the alert number) on

the display and generally signify that the improperly functioning
circuit can restart without human interaction. If an alarm occurs,

indicated by AXXX (where XXX is the alarm number), the
damaged circuit will generally not restart without an alarm reset via

the Scrolling Marquee display or CCN.
The response of the control system to various alerts and alarms
depends on the seriousness of the particular alert or alarm. In the

mildest case, an alert does not affect the operation of the unit in any
manner. An alert can also cause a “strike.” A “striking” alert will

cause the circuit to shut down for 15 minutes. This feature reduces

the likelihood of false alarms causing a properly working system to
be shut down incorrectly. If three strikes occur before the circuit

has an opportunity to show that it can function properly, the circuit
will strike out, causing the shutdown alarm for that particular

circuit. Once activated, the shutdown alarm can only be cleared via
an alarm reset.
However, circuits with strikes will be given an opportunity to reset

their strike counter to zero. As discussed above, a strike typically
causes the circuit to shut down. Fifteen minutes later, that circuit

will once again be allowed to run. If the circuit is able to run for 1
minute, its replacement circuit will be allowed to shut down (if not

required to run to satisfy requested stages). However, the

“troubled” circuit must run continuously for a user defined time
(ConfigurationCOOLRST.C) with no detectable problems

before the strike counter will be reset to zero. Default value is 5
minutes.

CCN Alarm Broadcast

Operators of CCN networks might not want to be notified of

“striking” alerts for refrigerant circuits until the circuit has been
shut down due to 3 strikes. Set the cooling configuration of Alert

Each Strike (ConfigurationCOOLALM.N on display,

ALM_NOW on CCN) to YES to broadcast each circuit strike alert.

Set Alert Each Strike to NO to broadcast only circuit shut down.

Alert Each Strike configuration is ignored during Service Test and
all alerts are broadcast.

Alarm Relay Output

The alarm relay output is a normally open 24 vac output between

field connection terminal board terminals C and X. Selection of
which alerts and alarms will result in closing of the alarm relay

may

be

set

in

the

Alarm

Relay

Configuration

(ConfigurationALM.O). Setting a configuration to YES will

result in the alarm output relay, ALRM, status of ON and 24 vac

between C and X when that particular condition is in an alarm
state. Setting a configuration to NO will result in no action by the

alarm output relay for that particular condition.
IMPORTANT: An accessory filter switch can be used along with
the alarm relay output function to indicate dirty filter service need.
See the Troubleshooting section for more information on viewing,

diagnosing, and clearing alerts and alarms.

TROUBLESHOOTING

The Scrolling Marquee display shows the actual operating

conditions of the unit while it is running. If there are alarms or
there have been alarms, they will be displayed in either the current

alarm list or the history alarm list. (See Table 8.) The Service Test
mode allows proper operation of the compressors, fans, and other

components to be checked while the unit is not operating. See

Service Test.

Complete Unit Stoppage

There are several conditions that can cause the unit not to provide

heating or cooling:

S

If an alarm is active which causes the unit to shut down,
diagnose the problem using the information provided in Alarms
and Alerts section below.

S

Cooling and heating loads are satisfied.

S

Programmed occupancy schedule.

S

General power failure.

S

Tripped CB1 or CB2 (24-volt transformer circuit breakers).

S

Unit is turned off through the CCN network.

S

If outdoor-air temperature is less than the Compressor Lockout
Temperature (CA.LO) configuration value, unit cannot cool.

S

If outdoor-air temperature is greater than the Heating Lockout
Temperature (HT.LO) configuration value, unit cannot heat.

Restart Procedure

Before attempting to restart the machine, check the alarm list to
determine the cause of the shut down. If the shutdown alarm for a

particular control function has occurred, determine and correct the

cause before allowing the unit to run under its own control again.
When there is problem, the unit should be diagnosed in Service

Test mode. The alarms must be reset before the control function
can operate in either Normal mode or Service Test mode.

Control Module Communication

Red LED

Proper operation of the MBB, ECB and AUX1 control boards can

be visually checked by looking at the red status LEDs. When
operating correctly, the red status LEDs should blink in unison at a

rate of once every 2 seconds. If the red LED on the ECB and

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