Lincoln Electric IM10178 POWER FEED 84 U.I. CONTROL BOX User Manual
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TABLE OF CONTENTS
POWER FEED 84, POWER FEED 84 DUAL
Page
Product Description.........................................................................................................................................7
Installation ..........................................................................................................................................Section A
TechnicalSpecifications .........................................................................................................................A-1
ModelNumbersforSingle,DualWireFeeders,ControlBoxesandBoomPackages............................A-2
SafetyPrecaution....................................................................................................................................A-3
Locationand15°Tiltnote ...............................................................................................................A-3
BenchConfigurations .....................................................................................................................A-4
FeedPlatePressureAdjustment ....................................................................................................A-5
BoomMounting...............................................................................................................................A-6
Single/DualUserInterfaceConversion...........................................................................................A-6
BenchtoBoomConversion ............................................................................................................A-7
ControlBox,GasFlowSensor .......................................................................................................A-8
InstallingDriveRolls .......................................................................................................................A-9
WireDrivePressureSettings........................................................................................................A-10
Lincoln,NonLincolnEquipmentAdapters ....................................................................A-11thruA-16
RotatingtheWireDrive.................................................................................................................A-16
PinionGearRatio................................................................................................................A-17,A-18
ShieldingGas ...............................................................................................................................A-19
Water-CooledGunConnections...................................................................................................A-20
LoadingSpoolsofWire .......................................................................................................A-21,A-22
WireReelStands..........................................................................................................................A-23
ElectricalInstallation .....................................................................................................................A-24
WeldCables,Standard.................................................................................................................A-25
WeldingwithMultipleArcs............................................................................................................A-26
ControlCableandConnectors............................................................................................A-27,A-28
SpoolGunSet-Up.........................................................................................................................A-29
Operation ............................................................................................................................................Section B
PowerUpSequence ...............................................................................................................................B-1
GraphicSymbols.....................................................................................................................................B-1
RecommendedProcesses......................................................................................................................B-2
ProcessLimitations.................................................................................................................................B-2
EquipmentLimitations.............................................................................................................................B-2
RecommendedPowerSources ..............................................................................................................B-2
UserInterfaceLayout..............................................................................................................................B-3
WireFeedSpeed/AmpsDisplayandKnob...........................................................................................B-4
VoltageTrimDisplay...............................................................................................................................B-5
Voltage/TrimDisplayandKnob,ShieldingGas ....................................................................................B-6
SelectingWeldMode ..............................................................................................................................B-7
WaveControl...................................................................................................................................B-8,B-9
TriggerSelection...................................................................................................................................B-10
2-StepTrigger .............................................................................................................................B-11,B-13
4-StepTrigger .............................................................................................................................B-14,B-15
SpotTrigger ..........................................................................................................................................B-16
4-StepSpecialConsideration ...............................................................................................................B-17
StartOptions,EndOptions ...................................................................................................................B-18
WireDriveSelections,ColdFeed,GasPurge......................................................................................B-19
GougingKitOperation ..........................................................................................................................B-20
DualProcedureandMemoryOperation,ProcedureMemoryvs.UserMemory .................................B-21
UsingProcedureMemories ..................................................................................................................B-21
UserMemories......................................................................................................................................B-22
Limits ...........................................................................................................................................B-23,B-24
USBOperation......................................................................................................................................B-25
UserDefinedParameters......................................................................................................B-26thruB-36
GougingKit,ContactorKit,GasFlowSensorKit..................................................................................B-38
Accessories........................................................................................................................................Section C
OptionalKitsandAccessories ................................................................................................................C-1
GunAdapterKits ............................................................................................................................C-2
Cables .............................................................................................................................................................C-2
GeneralAccessories.......................................................................................................................................C-2,C-3
Maintenance ........................................................................................................................................Section D
WFSCalibration..............................................................................................................................................D-1
Troubleshooting.................................................................................................................................Section E
SafetyPrecautions..................................................................................................................................E-1
HowtoUseTroubleshootingGuide ........................................................................................................E-1
TroubleshootingGuide ....................................................................................................................E-2,E-3
Wiring Diagrams and Dimension Prints...........................................................................................Section F
Parts List ............................................................................................................................P-745, P-746, P-753