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Wave control – Lincoln Electric IM10178 POWER FEED 84 U.I. CONTROL BOX User Manual

Page 44

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B-8

OPERATION

POWER FEED 84, POWER FEED 84 DUAL

process

SMAW
(Stick)

GMAW
(MIG) and
FCAW
(Flux-cored)

GMAW-P (Pulsed
MIG), Steel and
Stainless

GMAW-P (Pulsed
MIG), Aluminum

Wave control
name

Arc Force

Pinch

Ultimarc

Arc Control

effect / range

Soft (-10.0) to
Crisp (10.0)

Soft (-10.0) to
Crisp (10.0)

Soft (-10.0) to
Stiff (10.0)

Low (-10.0) to
High (10.0)

description

Arc Force adjusts the short circuit current for a soft arc, or for a forceful, driving
arc. It helps to prevent sticking and shorting of organic coated electrodes, partic-
ularity globular transfer types such as stainless and low hydrogen. Arc Force is
especially effective for root pass on pipe with stainless electrode and helps to
minimize spatter for certain electrodes and procedure as with low hydrogen, etc.

Pinch controls the arc characteristics when short-arc welding.

Ultimarc regulates the focus or shape of the arc. Ultimarc values greater than
0.0 increase the pulse frequency while decreasing the background current,
resulting in a tight, stiff arc best for high speed sheet metal welding. Ultimarc
values less than 0.0 decrease the pulse frequency while increasing the back-
ground current, for a soft arc good for out-of-position welding.

For Pulse modes, Arc Control changes the pulsing frequency. When the frequen-
cy changes, the Power Wave system automatically adjusts the background cur-
rent to maintain a similar heat input into the weld. Low frequencies give more
control over the puddle and high frequencies minimize spatter.

For Pulse -On-Pulse modes, Arc controls changes the frequency modulation. The
frequency modulation controls the spacing of the ripples in the weld. Use low
values for slow travel speeds and wide welds, and high values for fast travel
speeds and narrower welds.

WaVe conTrol

Wave Control is used to adjust the arc for exact preferences. The wave control functions vary for different processes and weld modes.

arc control -10.0
low frequency, Wide

Modulation frequency =10
Wide weld and ripple spacing, slow travel speed

Modulation frequency =10
narrow weld and ripple spacing, fast travel speed

arc control off
Medium frequency and Width

arc control +10.0
high frequency, focused

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