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Model lsb, Start-up, operation, shut down, 5 final control – Xylem LSB User Manual

Page 85: 1 initial start-up, 2 switch on drive, 3 restarting, 4 limits of operation

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Installation, Operation and Maintenance Instruction

Model LSB

LSB 100-english

page 81

Revision 02

Artikel Nr. 771076129

Ausgabe 01/2010

motor must be connected up in accordance with the

wiring diagram produced by the motor manufacturer.

A protective motor switch must be provided.

In areas endangered to explosion IEC 60079-14

must additionally be noticed for the electric

installation.

The direction of rotation must only be checked

when the pump is full. Dry running will cause

damage to the pump.

5.5 Final Control

It must be possible to turn the unit easily by hand at

the stub shaft.

6. Start-up, Operation, Shut down

The plant may only be started up by people who

are familiar with the local safety regulations and

with these Operating Instructions (especially

with the safety regulations and safety

instructions given here).

6.1 Initial start-up

Before starting up the pump, check, if the following

points were controlled and carried out:

There´s no need to lubricate the pump before

starting it up.

Pump and suction pipe must be filled completely

with liquid when starting up.

Turn pump unit once again by hand and check

that it moves smoothly and evenly.

Check that lantern guard sheets are mounted and

that all safety devices are operational.

Switch on any existing sealing or flushing pipings.

For quantities and pressures refer to data sheet

and / or order confirmation.

Open valve in suction /intake pipe.

Set discharge side valve to approx. 25% of rated

flow quantity. With pumps with a discharge branch

rated width less than 200, the valve can remain

closed when starting up.

Secure, that unit is electrically connected acc. to

all regulations and with all safety devices.

Check direction of rotation by switching on and off

briefly. It must be the same as the directional

arrow on the drive lantern.

6.2 Switch on drive

Immediately (max. 10 seconds on 50 Hz resp.

max. 7 seconds on 60 Hz currency feed) after

reaching normal operating speed open discharge

valve adjust the required operating point. The

pumping data shown at the type plate resp. in the

data sheet and / or the order confirmation must be

met. Every change is only permitted after talking

with the manufacturer!

Operation with closed valve in the suction and /

or discharge piping is not permitted.

On starting-up without back-pressure, the back-

pressure must be produced through throttling at

the discharge side. After reaching full back-

pressure open valve.

If pump does not reach attended head or if

atypical sounds or vibrations do occur:

Switch off pump (see chapter 6.7) and seek for

causes (see chapter 10).

6.3 Restarting

Basically, the same procedure should be followed as

for starting up for the first time. However, there is no

need to check the direction of rotation and the

accessibility of the pump unit.

The pump should only be automatically restarted if it

has been made sure that the pump has remained

filled whilst stand by.

Be particularly careful not to touch hot machine

parts and when working in the unprotected shaft

seal area. Remember that automatically

controlled systems may switch themselves on

suddenly at any time. Suitable warning signs

should be affixed.

6.4 Limits of Operation

The operating limits of the pump / unit regarding

pressure, temperature, performance and speed

are shown in the data sheet and / or order

confirmation and must be observed under any

circumstances!

Do not exceed the output given on the motor

name plate.

Avoid

sudden

changes

in

temperature

(temperature shocks).

The pump and motor should run evenly and

without vibrations; check at least once a week.

6.4.1 Flow min. / max.

If no other data are given in the curves or data sheets,

the following is valid:

Q

min

= 0,1 x Q

BEP

for for short time operation

Q

min

= 0,3 x Q

BEP

for continuous operation

Q

max

= 1,2 x Q

BEP

for continuous operation *)

Q

BEP

= Flow in efficiency optimum

*) on condition that NPSH

facility

> (NPSH

pump

+ 0,5 m)