GE Industrial Solutions Galaxy Power Systems User Manual

Installation guide for galaxy power systems

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Installation Guide



Select Code 167-792-157

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Comcode 108327362



Issue 12
August 2012

Installation Guide

for Galaxy Power Systems

Note: Instructions in this manual reference installation and setup of GPS

systems with Galaxy Millennium Controllers and 596 or 596 rectifiers.
For installation and setup with other controllers and rectifiers refer to
these product manuals.

GalaxyMillennium II Product Manual

167-792-181

GalaxyPulsar Plus Product Manual

CC848815341

NE Rectifiers

GPS2436 Product Manual

850022020

GPS4827 Product Manual

850022019

Table of contents

Document Outline

Installation Guide for Galaxy Power Systems
Table of Contents
List of Figures
List of Tables
Introduction
- Product Documentation
- Customer Service Contacts
Safety
- Safety Statements
- Warning and Safety Symbols
- Precautions
- Special Installation Notes
  - Deutsch - German
  - Español - Spanish
Getting Started
- Tools and Hardware
- Torque Settings for Hardware
- Unpacking
- Location
System Electrical Architecture Overview
- Introduction
  - Bonding Network
  - Facility
- Single Cabinet System
- Distributed Architecture
- Centralized Architecture
Cabinet Floor Mounting and Battery Stand Connection
- Cabinet Installation
- Cabinet Ground and Central Office Ground
  - Cabinet Ground Procedure
  - Central Office Ground Procedure
- Recommended Cable Rack Layout
Centralized or Distributed Architecture Connections
- Multiple-Cabinet Installations
  - Special Requirements
- Centralized Architecture
- Distributed Architecture
  - Intercabinet DC Power Bus Connections
- Intercabinet Alarm and Serial Bus Connections
  - BLJ2/3 to BLJ2/3 (Millennium Controller)
  - BLJ3 to BLJ3 (Vector Controller)
AC Connection and Wiring
- Wire Sizing and Ampacity
- AC Input Schemes
  - 595 Rectifiers (48V, 200A) and 595LT Rectifiers (48V, 220A)
  - 596 Rectifiers (24V, 100A/125A and 48V, 50A/100A)
- AC Cable Routing
- Rectifier Positions
- AC Input Panels Cross Reference
- AC Input Panels
- Field Modification of the 1-Phase Circuit Breaker AC Panel for use with Phase-Neutral Input Circuits - ED83142-30 G-6, G7, G19, G21, or G23
  - Bottom Cable Feed Options for GPS 4848/100
- Completing the AC Connection
DC Distribution Assembly and Connections
- Overview
- DC Distribution Panels Cross Reference
- Connecting Loads
- Disrtibution Panels
- Low Voltage Disconnect Feature
  - EBV Circuit Pack
Converters
- Introduction
- Installing the Converter Carrier
- Setting the CIC ID
- Converter Wiring
Remote Peripheral Monitoring
- Overview
- RPM Installation
Battery Connection Panels
- Connecting and Disconnecting Batteries
- Battery Connection Panels Cross Reference
  - Additional Battery Leads
- Battery Connection Panel Options
- Connecting (+) and (-) Conductors
  - +24-volt Systems
  - -48-volt Systems
- Installing Battery Connection Panels
- Contactor Control Board
  - Full-Height Cabinet
  - Half-Height Cabinet
- Battery and Alarm Fuses and Circuit Breakers
Thermal Probe and 210E Connections
- Introduction
- Cable Letter Codes
- Connecting Thermal Probe Cable Assembly
  - Millennium Controller
  - Vector Controller
- Wiring Schematic for Extender Cable
- Cable Routing
- Connecting Thermal Probe Assembly
  - BLJ Board
  - Millennium Controller
- Connecting a 210E Module to the Controller or BLJ Board
- Connecting Cable Assembly to the 210E
- Connecting Cable Assembly to Thermal Probes
- Monitoring a 210E Alarm Signal, BLJ-BIC7/8 with Millennium
Fascia Cover Installation
- Introduction
- Installing the Fascia Covers
Connection of Office Alarms
- Introduction
- Connecting Controller Alarms
Power Up and Installation Completion
- Initial System Checkout and Preparation for Power Up
- Controller Front Panels
  - Millennium
  - Vector
- Initial Power Up of the System
- Installing Rectifiers and Converters
- Lamp Test
- Voltage Calibration
- Setting the System Float Voltage
- Setting the System Shunt
- Setting the Low-Voltage Battery Disconnect Feature
- Setting the Low-Voltage Load Disconnect Feature
- Connecting Batteries
- Testing Rectifiers and Load Share
- Testing Temperature Compensation (Optional Feature)
- Testing Additional Alarms
- Testing the BD Alarm and High Voltage Shutdown
- Galaxy Millennium Controller System Alarm Test
- Connecting to Load
Addition or Modification to a Galaxy Power System
- Upgrading a GPS4848 System to a GPS4848/100 System
- Adding an ED83143-31 Distribution Panel to a GPS
- Installing an LVLD Contactor (if required)
- Adding a Cabinet to an Existing GPS System with Distributed Architecture.
- Replacing the Bay Interface Card (BIC) or BLJ3 Terminal Board