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GE Industrial Solutions Power Express Class 2 User Manual

Power express, Quick start guide

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Tools required:

Wire cutters and strippers

Torque wrench (0-40 in-lb)

Cable crimpers

Philips Screw Driver - #0

Flat Screw Drivers - 1/8” and 1/16”
Sockets - 7/16” & 5/16”

Attach the shelf to the frame using a minimum of four (two on each side) 12-24 screws (not provided). Torque to 40 in-lb using 5/16” sock-

et. No vertical spacing is required, allow a minimum 2 inch clearance at back of shelf for cooling airflow.

Power Express

150028529 -48V input and output

NEC Class 2 Shelf

Step 1 - Connect Chassis Ground

Wire - 6AWG minimum

Lug - double-hole 1/4” on 5/8”centers (not provided).

Secure lug with screws - 10-32 (provided)

Torque to 10-32 screws to 30 in-lb (3.4Nm) - 5/16” socket.

Rear or side Chassis Ground locations may be used.

Some applications may rely on frame mounting screws for shelf

ground omitting the shelf ground cable.

Note: DC ground must be present for proper operation.

Step 2 - Connect DC Input Cables

Chassis Ground

DC Input

(-48 V DC)

DC Output Return Terminals

(Ground)

GE

Critical Power

Quick Start Guide

DC Input Return

(Ground)

DC Output Terminals

(-48V DC)

Alarm Connector

1

Power Express - Quick Start Guide

Document 850031168 r05 2013 December

Vin Vin

min.

Protector

-48V

-42V

100A

-57V -57V 70A

External Feed Protector - Recommended

Wire - 1AWG minimum

Lugs 1/4” on 5/8” centers (not provided).

Verify battery cable voltage and polarity.

Secure lug with nuts.

Torque to 65 in-lb (7.3Nm) - 7/16” socket.

Caution: Ensure cables do not come in contact with sharp or

rough surfaces that may damage insulation and
cause a short circuit.

Chassis Ground