Rockwell Automation 2198-Hxxx Kinetix 5500 Servo Drives User Manual User Manual

Kinetix 5500 servo drives

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Kinetix 5500 Servo Drives

Catalog Numbers 2198-H003-ERS, 2198-H008-ERS, 2198-H015-ERS, 2198-H025-ERS, 2198-H040-ERS, 2198-H070-ERS

2198-H003-ERS2, 2198-H008-ERS2, 2198-H015-ERS2, 2198-H025-ERS2, 2198-H040-ERS2, 2198-H070-ERS2,

2198-CAPMOD-1300

User Manual

Original Instructions

Table of contents

Document Outline

Front Cover
Important User Information
Summary of Changes
Table of Contents
Preface
- About This Publication
- Audience
- Conventions Used in This Manual
- Studio 5000 Environment
- Additional Resources
Ch 1 - Start
- About the Kinetix 5500 Servo Drive System
- Typical Hardware Configurations
- Typical Communication Configurations
- Safe Torque-off Configurations
  - Hardwired Safety Configuration
  - Integrated Safety Configurations
- Catalog Number Explanation
- Agency Compliance
Ch 2 - Planning the Kinetix 5500 Drive System Installation
- System Design Guidelines
- Electrical Noise Reduction
Ch 3 - Mounting the Kinetix 5500 Drive System
- Determining Mounting Order
- Drilling Hole Patterns
- Mount Your Kinetix 5500 Drive
Ch 4 - Connector Data and Feature Descriptions
- Kinetix 5500 Connector Data
- Understanding Control Signal Specifications
- Feedback Specifications
  - Absolute Position Feature
- Safe Torque-off Safety Features
  - Servo Drives with Hardwired Safety
  - Servo Drives with Integrated Safety
Ch 5 - Connecting the Kinetix 5500 Drive System
- Basic Wiring Requirements
  - Routing the Power and Signal Cables
- Determine the Input Power Configuration
  - Grounded Power Configurations
  - Ungrounded Power Configurations
- Removing the Grounding Screws in Ungrounded Power Configurations
- Grounding the Drive System
  - Ground the System Subpanel
  - Ground Multiple Subpanels
- Wiring Requirements
- Wiring Guidelines
- Wiring the Power Connectors
  - Wire the 24V Control Power Input Connector
  - Wire the Input Power Connector
- Wiring the Digital Input Connectors
  - Wire the Safe Torque-off Connector
  - Wire the Digital Inputs Connector
- Wiring Kinetix VP Motors
- Wiring Other Allen-Bradley Motors and Actuators
- Capacitor Module Connections
- External Shunt Resistor Connections
- Ethernet Cable Connections
Ch 6 - Configure and Start the Kinetix 5500 Drive System
- Understanding the Kinetix 5500 Display
- Configure the Drive
  - Set the Network Parameters
- Configure the Logix Designer Application Project
- Apply Power to the Kinetix 5500 Drive
  - Applying Power after Changing Input Voltage Range
- Test and Tune the Axes
  - Test the Axes
  - Tune the Axes
- Understanding Bus Sharing Group Configuration
  - Bus Sharing Group Example
  - Configure Bus-sharing Groups
Ch 7 - Troubleshooting the Kinetix 5500 Drive System
- Safety Precautions
- Interpret Status Indicators
- General Troubleshooting
- Logix5000 Controller and Drive Behavior
  - Kinetix 5500 Drive Exception Behavior
Ch 8 - Removing and Replacing Servo Drives
- Before You Begin
- Remove and Replace Kinetix 5500 Servo Drives
- Start and Configure the Drive
Ch 9 - Kinetix 5500 Safe Torque-off - Hardwired Safety
- Certification
- Description of Operation
  - Troubleshoot the Safe Torque-off Function
- Probability of Dangerous Failure Per Hour (PFH)
  - PFH Data
- Safe Torque-off Connector Data
- Wire the Safe Torque-off Circuit
  - Safe Torque-off Wiring Requirements
- Safe Torque-off Feature
  - Safe Torque-off Feature Bypass
  - Cascade the Safe Torque-off Signal
- Safe Torque-off Specifications
Ch 10 - Kinetix 5500 Safe Torque-off - Integrated Safety
- Certification
- Description of Operation
  - STO State Reset
  - Troubleshoot the Safe Torque-off Function
- Probability of Dangerous Failure Per Hour (PFH)
  - PFH Data
- Safe Torque-off Feature
- Out-of-Box State
  - Out-of-Box State Support
- Understanding Integrated Safety Drive Replacement
- Replacing an Integrated Safety Drive in a GuardLogix System
  - Replacement with Configure Only When No Safety Signature Exists Enabled
  - Replacement with Configure Always Enabled
- Motion Direct Commands in Motion Control Systems
- Safe Torque-off Specifications
App A - Interconnect Diagrams
- Interconnect Diagram Notes
- Power Wiring Examples
  - Single-axis Drive Wiring Examples
  - Bus-sharing Wiring Examples
- Shunt Resistor Wiring Example
- Kinetix 5500 Drive and Motor/Actuator Wiring Examples
- System Block Diagrams
App B - Upgrade the Drive Firmware
- Before You Begin
  - Configure Logix5000 Controller Communication
  - Inhibit Feedback Only Axis
- Upgrade Firmware
- Verify the Firmware Upgrade
App C - Sizing Multi-axis Shared-bus Configurations
- Shared-bus Configurations
- Power Sharing Sizing Examples
- Control Power Current Calculations
  - Kinetix 5500 System Current Demand Example
- Energy Calculations
App D - Induction Motor Support
- Induction Motor Control Methods
  - Basic Volts/Hertz
  - Sensorless Vector
- Skip Frequency
App E - EC Certifications
- EC Type - Examination Certificate
- EC Declaration of Conformity
- European Union Directives
App F - History of Changes
- 2198-UM001C-EN-P, February 2014
- 2198-UM001B-EN-P, September 2013
Index
Back Cover