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General description 6, General description – Red Lion TSC User Manual

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GENERAL DESCRIPTION

The TSC is a setpoint controller suitable for time vs. temperature, process

control applications. The TSC accepts signals from a variety of temperature

sensors (thermocouple and RTD elements), precisely displays the process

temperature, and provides an accurate output control signal (time

proportional or linear) to maintain a process at the desired control point. A

comprehensive set of easy to use steps allows the controller to solve various

application requirements. The user input can be programmed to perform a

variety of controller functions.

Dual 4-digit displays allow viewing of the measured temperature value and

setpoint or temperature and profile status simultaneously. Front panel indicators

inform the operator of controller status and output states. Replaceable output

modules (Relay, Logic/SSR drive or Triac) can be fitted to the main control

output, alarm output(s) or timed event output(s), and cooling output.

The TSC has been designed to simplify the set-up and operation of a controlled

setpoint profile program. The setpoint program is easily entered and controlled

through the front panel. Full display capabilities keep the operator informed of the

process temperature, profile status, output states, and setpoint value.

The controller can operate in the standard PID control mode for both

heating or cooling, with on-demand Auto-Tune which establishes the PID

gain set. The PID gain set can be fine tuned by the operator at any time or may

be locked from further modification. The unit can be transferred to the manual

control mode providing the operator with direct control of the output.

The TSC features four programs or profile recipes, each with up to eight

ramp/soak segments, which can be easily stored and executed at any time. Longer

profiles can be achieved by linking one or more profiles together, creating a single

profile of up to 32 ramp/soak segments. Temperature profile conformity is

assured during either soak (hold) phases or both ramp and hold phases by an

adjustable error band parameter. The program repeat function cycles the profile

either a set number of times or continuously. Power-on options automatically

re-start, stop, or resume a running profile. The profile can be controlled via the

front panel buttons, the user input, or the serial communications option.

Four control points, each having a setpoint and PID parameter set, are

available for instant front panel implementation during batch changeover, or

other process conditions. A control point may have its PID gain set values

disabled when implementing the control point.

The optional RS-485 multidrop serial communications interface provides

the capability of two-way communication between a TSC unit and other

compatible equipment such as a printer, a programmable controller, or a host

computer. In multipoint applications the address number of each unit on the

line can be programmed from 0-99. Up to thirty two units can be installed on a

single pair of wires. The Setpoint value, % Output Power, Setpoint Ramp

Rate, etc. can be interrogated or changed, by sending the proper command

code via serial communications. Alarm output(s) may also be reset via the

serial communications interface option.

Optional alarm output(s) may be configured to operate as a timed event

output or as a standard alarm output. As an alarm output it may be configured

to activate according to a variety of actions (Absolute HI or LO, Deviation HI

or LO, or Band IN or OUT) with adjustable hysteresis. Also, a standby feature

suppresses the output(s) on power-up until the temperature stabilizes outside

the alarm region. Timed event output(s) allow the controller to activate other

equipment while a profile is running. Each profile can define up to 16 event

states (phases), for each output(s).

An optional secondary output is available for processes that require

cooling, which provides increased control accuracy and response.

The optional linear 4-20 mA or 0 to 10 VDC output signal is available to

interface with final actuators, chart recorders, indicators, or other controllers. The

outputsignalcanbedigitallyscaledandselectedtotransmitoneofthefollowing:

% Output Power

Measurement Value Deviation

Measurement Value

Setpoint Value

An optional NEMA 4X/IP65 rated bezel is available for washdown and/or

dirty environments, when properly installed. Modern surface-mount

technology, extensive testing, plus high immunity to noise interference,

makes the controller extremely reliable in industrial environments.

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