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R&M Materials Handling HOIST MONITORS User Manual

Page 70

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R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

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R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

14.1.2 Fault Motor OT

F_OT

Hoist motor overtemperature

Check that 4-4-1 T1 operat. corresponds to the actual sensor of the hoist
motor

Check that 4-5-1 T2 operat. corresponds to the actual sensor of the hoist
motor

When NTC-type sensor is selected, check parameter 4-10-2 “OT limit”

Lowering can be allowed by setting 4-10-1 “OT run ?” = Down

Unplug the terminal X2 and measure the temperature sensor’s resistance
between terminal 21 and 22 also between terminal 23 and 24.

-

PTC-sensor or bimetal switch: the resistance should be less than 1kohm

-

NTC sensor: The resistance should be between 0.5kohm and 100 kohm. See
Appendix 4 “Motor temperature NTC-charts”

Measure the internal resistance of temperature input’s from terminal’s pins
by multimeter (disconnect the orange terminal X2)

-

When input is okay the input’s internal resistance is ~6.3 kohm.

14.1.3 Fault Int. relay

F_SR

A fault detected in the internal safety relay

Internal hardware fault in the unit, internal safety relay contact closed all the time.

Contact the manufacturer.

14.1.4 Fault RUN act.

F_Run

A fault detected in controlling the direction outputs (only two step control)

Feedback is ON already before the direction control (HOUT, LOUT) is activated.

Check the connections and wiring of terminals 1 to 19.

-

Especially for short circuits between HIN - HOUT and LIN - LOUT.

If external connections are correct and the fault occurs only in starts upwards, the internal upwards
control relay may be malfunctioning

If external connections are correct and the fault occurs only in starts downwards, the internal
downwards control relay may be malfunctioning

Make sure that the current transformer is correctly connected to the terminal 27 (I2-A)

Check that the current transformer operates correctly

Make sure that any other electrical loads (e.g. fans, inverters) haven’t been connected
behind the current transformer.

14.1.5 Fault Run FB – (2)

The hoist stops although the unit controls it to run

Check AIN-2 values by parameter 1-2-11

-

Normal values ~5V

-

If ~9.8V check current transformer connection

Check function of contactors

-

If the contactor is energized the problem is in the power line connections or the current transformer
connections, probably

Check the current transformer connection to the terminal 27 (I2-A)

Check the power line connections to the hoisting motor