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1 general – R&M Materials Handling HOIST MONITORS User Manual

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R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

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R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

1 General

1.1 Description

The hoist-monitoring unit is an electronic device designed to supervise and protect the hoist. The hoist-
monitoring unit measures the use of the hoists and prevents hoisting or lowering in case a situation is
detected which can cause a potential dangerous situation. The hoist-monitoring unit records the use of
the hoist and calculates the remaining Safe Working Period “SWP” according to the FEM and ISO
standards.

The hoist-monitoring unit is designed to fit a wide variety of hoists and motor drives. It can be used with
variable speed control drives, as well as two speed drives. The hoist-monitoring unit contains tailored
hardware and software, especially designed for crane use.

With the display, the unit can be programmed and calibrated, and stored values can be read. The hoist-
monitoring unit can be equipped and installed with many different options and additional features such
as:

continuous load display

tandem operation (up to five units)

service-warning information

hook levelling

intermediate overload options

A service agent authorised by the manufacturer can provide detailed information and professional advice
on a tailored solution for each application.

The hoist-monitoring unit is a safety device, installed by the manufacturer. Only service
personnel authorised by the manufacturer are allowed to program and calibrate the unit.
Faulty programmed or calibrated unit may cause malfunctions that results in dangerous
situations.

Under no circumstances it is allowed to by-pass or remove the hoist-monitoring unit, as that
would disable all supervision and safety features.

1.2 Directives, Standards and Patents

1.2.1 Directives

The product conforms to the relevant safety provisions of the

EMC Directive (2004/108/EC)

Low Voltage Directive (2006/95/EC)

1.2.2 Standards

The product complies with the following standards:

EN 50081-1 (1992) Generic emission standard: Residential, commercial and light industry

EN 61000-6-2 (1999) Generic immunity standard: Industrial environment

EN 50178 (1997) Electronic equipment for use in power installations

EN 60204-32 (1998) Safety of machinery – Electrical equipment of machines. Part 32: Requirements
for hoisting machines

EN 12077-2 (1998) Cranes safety. Requirements for health and safety. Part 2: Limiting and indicating
devices