R&M Materials Handling HOIST MONITORS - Manual (Page 3)

R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319
3/104
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
8.2 Multi-hoisting instructions......................... 42
8.2.1 Multi-hoisting parameters............................. 42
8.2.2 Cabling........................................................ 43
8.2.3 Menus through CAN bus.............................. 44
8.3 CAN-bus topology.................................... 45
8.3.1 Termination resistors ................................... 45
8.3.2 Recommended topologies ........................... 46
9 Commissioning .......................................... 47
9.1 Start-up.................................................... 47
9.2 Load measure.......................................... 47
9.2.1 Load measure type by ”Motor”, (see the
parameter 4-7-1)...................................................... 47
9.2.2 Load measure type by ”Sens.”, (see the
parameter 4-7-1)...................................................... 47
9.3 Functional checks .................................... 48
9.3.1 Multi hoisting ............................................... 48
9.3.2 Multifunction inputs...................................... 48
9.3.3 Functional free relay output ROUT............... 49
9.3.4 Analog output AOUT.................................... 50
9.3.5 Slack rope ................................................... 50
9.4 Commissioning table................................ 51
10 Overload protection – Load sensor .......... 52
10.1 Load sensor-system................................. 52
10.1.1 Load sensor set-up...................................... 52
10.2 Load sensor parameters .......................... 52
10.3 Load calibration sequence with load sensor
53
10.4 Manual load calibration ............................ 54
11 Overload protection – Motor torque.......... 55
11.1 Overload protection instructions............... 55
11.1.1 Motor torque calculation-system .................. 55
11.1.2 Motor torque calculation parameters............ 55
11.2 Connections............................................. 57
11.3 Load calibration sequence with motor torque
58
11.4 Zero load calibration sequence with motor
toque 59
11.5 Manual load calibration ............................ 59
12 Load sensor adjustment ............................ 61
12.1 KAE400 + Strain Gauge.......................... 61
12.1.1 General ....................................................... 61
12.1.2 Technical data............................................. 61
12.1.3 Wiring.......................................................... 61
12.1.4 Adjustment .................................................. 62
12.1.5 Dimensions ................................................. 63
12.2 ESD142 amplifier + Strain Gauge ............ 63
12.2.1 ESD142 Description .................................... 63
12.2.2 Adjustment .................................................. 64
12.2.3 Zero load adjustment ................................... 64
12.2.4 Adjustment with higher load......................... 64
12.2.5 Connections ................................................ 65
13 Faults and warnings ................................... 66
13.1 Faults....................................................... 66
13.1.1 Fault codes and description ......................... 66
13.2 Warnings.................................................. 67
13.2.1 General warnings ........................................ 67
13.2.2 Service warnings ......................................... 67
14 Troubleshooting ......................................... 68
14.1 Fault descriptions..................................... 68
14.1.1 Fault Hoist OL F_OL.................................. 68
14.1.2 Fault Motor OT F_OT .................................. 70
14.1.3 Fault Int. relay F_SR.................................... 70
14.1.4 Fault RUN act. F_Run ................................. 70
14.1.5 Fault Run FB – (2) ..................................... 70
14.1.6 Fault Brake F_Br ......................................... 71
14.1.7 Fault Br wear F_Brw................................... 71
14.1.8 Fault Sensor ch. F_SCh .............................. 72
14.1.9 Fault Curr.meas. F_Ain................................ 72
14.1.10 Fault Supply vol F_SPh ............................... 73
14.1.11 Fault Phaseorder F_Sor .............................. 73
14.1.12 Fault CParameter F_CP .............................. 73
14.1.13 Fault MParameter F_MP.............................. 73
14.1.14 Fault CAN bus F_CAN................................. 74
14.1.15 Fault Bridge OL F_BOL ............................... 74
14.1.16 Fault Bridge RS F_Brs................................. 74
14.1.17 Fault Slack Rope – (2) ................................ 74
14.2 No Signal – (2) ........................................ 74
14.3 Blank display............................................ 75
14.4 The temperature sensors (NTC-wiring) .... 75
14.5 Current transformers................................ 75
14.6 There is no fault, but hoist doesn’t work ... 76
14.6.1 Hoisting works, but lowering is prevented .... 76
14.6.2 Hoisting and lowering prevented.................. 77
15 Replacement Instructions .......................... 78
15.1 General.................................................... 78
15.2 Ordering a new Monitoring unit ................ 78
15.3 Replacing................................................. 78
15.4 Parameters and Values............................ 78
15.5 Flow chart ................................................ 81
16 Menu structure............................................ 82
16.1 Monitor 1 (Menu 1)................................... 82
16.2 Monitor 2 (Menu 2)................................... 83
16.3 Load calibration menu (Menu 3)............... 84
16.4 Start-up menu (Menu 4) ........................... 85
16.5 Service menu (Menu 5)............................ 88
16.6 Design values menu (Menu 6) ................. 88
16.7 GO –settings menu (Menu 7) ................... 89
Appendix 1 - Default parameters ................... 90
Appendix 2 - Version History ......................... 91
Appendix 3 - Current Transformer’s
information ...................................................... 93
Appendix 3.1 Current transformer table ........ 95