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Generac Power Systems TXP User Manual

Page 73

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ASSEMBLE PISTON AND CONNECTING ROD

Place a piston pin lock into the

groove at one side of piston. In­

sert piston pin from opposite

side of piston, through rod, unt­

il it is stopped by the pin lock.

Install second piston pin lock.

Make sure locks are firmly set

into grooves. Oil holes in conn­

ecting rods must face as shown at

right.

ASSEMBLE RINGS TO PISTON

Correct piston ring positioning is

shown at right. An expander goes

under the oil ring. The dot on the

second compression ring must face

direction shown.

INSTALL PISTON AND

CONNECTING ROD

Oil the rings and the piston skirt.

Use ring compressor to compress the

rings as shown at right.

Turn the piston and ring compressor

upside down on a clean, flat bench.

Push

piston

downward

until

compres­

sor is flush with piston head. Draw

compressor

tight,

then

loosen

slig­

htly. Notch on piston must face the

fly^eel

side

of

cylinder

when

in­

stalled, as shown at right.

PROJECTIONS

OIL HOLE IN

CONNECTING ROD

Rotate crankshaft so that the journal is all the way down. Clean and

oil cylinder bore. Carefully push the piston into cylinder bore, Wlien

all rings are captured by the cylinder bore, remove ring compressor.

Issued 3-78

10,3