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Generac Power Systems TXP User Manual

Page 57

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INSPECTION

1. Brush Holder & Brushes - The Brush Holder was removed along with

the Control Panel, and left attached to Control Panel wiring. Inspect

Brush Holder for obvious damage, cracks, etc. Replace, if damaged. In­

spect brushes carefully. Replace if cracked, damaged or less than 5/16

inch long.

2* Rotor Bearing - Check bearing for freedom of rotation. Bearing must

spin freely on shaft. If bearing must, be replaced, use a bearing pull­

er to remove, then press a new bearing over shaft.

3. Slip Rings - Inspect Slip Rings. If dirty, dull or tarnished, clean

until shiney with fine sandpaper..DO NOT USE EMERY CLOTH.

4. Rotor Windings ■ ? Inspect entire rotor for obvious damage. Set, VOM

to "+DC" and to "Rxl” scale, then zero the meter. Hold the Positive

(+) meter test probe into contact with slip ring ring nearest the rotor

bearing. Hold the second test probe against the other slip ring. Meter

needle should swing upscale and indicate approximately 13 Ohms. If the

meter does not swing upscale, rotor,windings are "open”. An INSULATION

BREAKDOWN TESTER.may be used to test the rotor windings. BE SURE TO

FOLLOW THE TESTER MANUFACTURER'S INSTRUCTIONS. DO NOT CONNECT TESTER

PROBES ACROSS THE SLIP RINGS. DO NOT EXCEED TESTER SETTING OF 500 VOLTS.

FLEXIBLE COUPLING

1. The Flexible Coupling is ret­

ained to the Rotor with 3 bolts

and

flatwashers.

If

necessary

to

remove

the

Flexible

Coupling,

re­

move the 3 bolts and washers. (LOC-

TITE was applied to threads of the

bolts during assembly.)

L

INSPECTION'

The Flexible Coupling should be rejected if bent, cut, gouged, or other­

wise damaged. Any scratch, other than a surface scratch, should be cause

for

rejection.

The

coupling,

must

be

perfectly

flat.

Especially

note

the

condition of coupling mounting holes. Any damage caused by improper in­

stallation

of

washers

is

cause

for

rejection.

Any

wear

or

out-of-round-

ness of mounting holes is .also cause for rejection. FOLLOW INSTRUCTIONS

IN THIS MANUAL CAREFULLY FOR INSTALLATION OF'THE FLEXIBLE COUPLING.

6.4

Issued 3-78