Emerson SAG581126000 User Manual
System overview
SAG581126000
System Application Guide
Spec. No. 581126000 (Model 700
NVBA
)
Issue AD, November 23, 2009
Page 1 of 123
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SYSTEM OVERVIEW
Description:
+24V DC @ up to 4000 amperes Power System.
This power system is designed to power a load while charging a negative grounded
battery. This power system is capable of operating in a batteryless installation or off
battery for maintenance purposes. The power system is designed for operation with the
negative output grounded.
The N
ET
S
URE
™ 700
NVBA
DC Power System is a complete integrated power system
containing rectifiers (PCUs), converters, intelligent control, metering, monitoring, and
distribution. This power system consists of the following components.
• Distribution Cabinet
The system always includes a minimum of one Distribution Cabinet (one per bay),
which provides DC distribution through fuses and/or circuit breakers.
Four different sizes of Distribution Cabinets may be ordered to accept from one (1) to
four (4) Distribution Bus Panel assemblies. A variety of Distribution Bus Panel
assemblies are available that provide combinations of load distribution, battery
distribution, low voltage load or battery disconnect, manual battery disconnect, and
dual voltage load distribution for use with -48V converters. The Distribution Cabinet
is factory mounted in the relay rack specified when ordered.
Most of the distribution panels accept either TPS/TLS-type fuseholders or Bullet
Nose-type circuit breakers. TPH-type fuses and GJ/218-type circuit breakers are
also available, in ratings up to 600 amps.
• Meter-Control-Alarm (MCA) Assembly
The system contains one MCA. The MCA
controls the operation of the Rectifier
Modules (PCUs). The MCA also provides
power system control, metering,
monitoring, and alarm functions.
• Module Mounting Assembly
The system contains one or more Module
Mounting Assemblies (one per bay), each
of which houses Rectifier Modules (PCUs)
and optional DC-DC Converter Modules.
Refer to PD588705100 (PD588705101,
PD588705102, PD588705103,
PD588705104) for more information.
• Rectifier Modules (PCUs)
The system contains Rectifier Modules
(PCUs), which provide load power, battery
float current, and battery recharge current
during normal operating conditions. Refer
to PD588705100 (PD588705101,
PD588705102, PD588705103,
PD588705104) for more information.
Document Outline
- SYSTEM OVERVIEW
- TABLE OF CONTENTS
- ORDERING INFORMATION
- LIST DESCRIPTIONS
- List 1: Main Bay Common Equipment (Power and Distribution)
- List 2: Supplemental Bay Common Equipment (Power and Distribution) (located next to Main Bay)
- List 4: “Distribution Only” Option for Lists 2 or 5
- List 5: Supplemental Bay Common Equipment (Power and Distribution) (located away from Main Bay)
- List 10: MCA (Standard Application)
- List 11: MCA (Special Application)
- List 12: MCA (Special Application)
- List 13: MCA (Special Application)
- List 21: One-Row Distribution Cabinet
- List 22: Two-Row Distribution Cabinet
- List 23: Three-Row Distribution Cabinet
- List 24: Four-Row Distribution Cabinet
- List 29: Top Shield for Distribution Cabinet
- List 30: Module Mounting Assembly Interface Components
- List 31: Field Expansion Kit: One (1) 8-Position Module Mounting Assembly
- List 50: Rectifier Module (PCU)
- List 60: DC-DC Converter Option Interface Component Kit
- List 62: DC-DC Converter Module
- List 71: Optional Audible Alarm and Alarm Termination Circuit Card
- List 72: MCA Interface Modem Option
- List 73: MCA Interface WinLink Software
- List 74: MCA Interface Combination Modem/RS-232 Option
- List 75: MCA Interface Ethernet Option: WinLink Compatible + Web Interface
- List 76: MCA Interface Ethernet Option: WinLink Compatible + Web Interface + SNMP
- List 77: MCA Interface Ethernet Option: WinLink Compatible + Web Interface + Battery Monitoring
- List 78: MCA Interface Ethernet Option: WinLink Compatible + Web Interface + SNMP + Battery Monitoring
- List 92: Battery Stand System
- List 93: Battery Tray, Pre-Cabled
- List AA: Distribution Bus Module (P/N 509840) (24) Fuse/Circuit Breaker System Positions
- List AB: Distribution Bus Module (P/N 428316100) (3) GJ/218 Circuit Breaker System Positions
- List AC: Distribution Bus Module (P/N 507198) (3) GJ/218 Circuit Breaker System Positions
- List AD: Distribution Bus Module (P/N 509565) (8) GJ/218 Circuit Breaker System Positions (Upper Two Rows)
- List AE: Distribution Bus Module (P/N 509648) (8) GJ/218 Circuit Breaker System Positions (Lower Two Rows)
- List AG: Distribution Bus Module (P/N 514010) (2) TPH Fuse System Positions
- List AH: Distribution Bus Module Ground Bar Assembly (P/N 500676) for Use with Up to (2) List AG, AJ, CG, or CJ
- List AJ: Distribution Bus Module (P/N 520819) (2) TPH Fuse System Positions with Load Metering Shunts
- List AK: Distribution Bus Module (P/N 520805) (24) Fuse/Circuit Breaker System Positions
- List AL: Distribution Bus Module Ground Bar Assembly for Use with Up to (2) List AK
- List AM: Distribution Bus Module (P/N 524632) (20) Fuse/Circuit Breaker System Positions (1) 3-Pole Input Disconnect Fuse/Circuit Breaker Position
- List BA: Distribution Bus Module (P/N 520534) (12) Fuse/Circuit Breaker System Positions with LVD (8) Fuse/Circuit Breaker System Positions without LVD
- List CA: Distribution Bus Module (P/N 509848) (20) Fuse/Circuit Breaker System Positions w/LVLD
- List CB: Distribution Bus Module (P/N 513738) (3) GJ/218 Circuit Breaker System Positions w/LVLD
- List CD: Distribution Bus Module (P/N 507200) (3) GJ/218 Circuit Breaker System Positions w/LVLD
- List CE: Distribution Bus Module (P/N 509564) (8) GJ/218 Circuit Breaker System Positions w/LVLD (Upper Two Rows)
- List CF: Distribution Bus Module (P/N 509647) (8) GJ/218 Circuit Breaker System Positions w/LVLD (Lower Two Rows)
- List CG: Distribution Bus Module (P/N 514035) (2) TPH Distribution Fuse Positions w/LVLD
- List CJ: Distribution Bus Module (P/N 520936) (2) TPH Distribution Fuse Positions with Load Metering Shunts and LVLD
- List EA: Distribution Bus Module (P/N 509852) (16) Fuse/Circuit Breaker System Positions and (4) Fuse/Circuit Breaker Battery Disconnect Positions
- List GB: Distribution Bus Module (P/N 513806) (8) Fuse/Circuit Breaker System Positions w/LVD and (1) TPH Fuse Battery Disconnect Position
- List JA: Distribution Bus Module (Part No. 509906) (4) +24V Fuse/Circuit Breaker System Positions and (16) –48V Fuse/Circuit Breaker Subsystem Positions
- List JB: Distribution Bus Module (Part No. 513808) (12) +24V Fuse/Circuit Breaker System Positions and (8) –48V Fuse/Circuit Breaker Subsystem Positions
- List JC: Distribution Bus Module (Part No. 524403) (14) +24V Fuse/Circuit Breaker System Positions and (6) –48V Fuse/Circuit Breaker Subsystem Positions
- List JD: Distribution Bus Module (Part No. 524788) (14) +24V Fuse/Circuit Breaker System Positions and (8) –48V Fuse/Circuit Breaker Subsystem Positions
- List KA: Distribution Bus Module (Part No. 520507) (4) +24V Fuse/Circuit Breaker System Positions and (16) –48V Fuse/Circuit Breaker Subsystem Positions
- List LB: Distribution Bus Module (Part No. 513807) (8) +24V Fuse/Circuit Breaker System Positions w/LVD and (8) –48V Fuse/Circuit Breaker Subsystem Positions
- List LC: Distribution Bus Module (Part No. 514623) (12) +24V Fuse/Circuit Breaker System Positions w/LVD and (4) –48V Fuse/Circuit Breaker Subsystem Positions
- List NA: Distribution Bus Module (P/N 514336) (20) Fuse/Circuit Breaker Battery Disconnect Positions
- List NB: Distribution Bus Module (P/N 513809) (3) GJ/218 Circuit Breaker Battery Disconnect Positions
- List NC: Distribution Bus Module (P/N 514025) (1) TPH Fuse Battery Disconnect Position
- List ND: Distribution Bus Module (P/N 514030) (2) TPH Fuse Battery Disconnect Positions
- List RA: 1200A Low Voltage Battery Disconnect (LVBD) Contactor and Control Circuit (P/N 540808)
- List RB: 1200A Manual Battery Disconnect Contactor with Local and Remote Alarm (P/N 540809)
- List RC: 2000A Manual Battery Disconnect Contactor with Local and Remote Alarm (P/N 528446)
- List RD: 2000A Low Voltage/Manual Battery Disconnect Contactor with Battery Current Monitoring (P/N 528447)
- List RE: 2000A Low Voltage Battery Disconnect Contactor with Battery Current Monitoring (P/N 535064)
- List 1: Main Bay Common Equipment (Power and Distribution)
- ACCESSORY DESCRIPTIONS
- Relay Racks
- Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries
- Distribution Devices
- Wiring Components
- Load Distribution Wire Sizes and Lugs Selection
- Input Battery Wire Sizes and Lugs Selection
- Standard Crimp Lug Tables
- Special Application Crimp Lug / Strap Combination Table
- Wire Size and Lug Selection Tables for Load and Battery Connections to TPS/TLS Fuses and Bullet Nose-Type Circuit Breakers or Battery Branch Circuits
- Wire Size and Lug Selection Tables for Load and Battery Connections to TPH Fuses and GJ/218-Type Circuit Breakers or Battery Branch Circuits
- AC Input Branch Circuit Protection and Wire Size Selection
- Relay Rack Frame Grounding Requirements
- External Alarm, Reference, and Control Wire Sizes
- Module Mounting Position Blank Cover Panel (P/N 540959)
- Battery Charge Temperature Compensation Probe for Single Probe Digital Compensation (P/Ns 107021 and 106824)
- Battery Charge Temperature Compensation Probe Concentrator for Multiple Probe Use (TXM)
- Battery Busbar Extension Kit (P/N 514713)
- Battery Busbar Extension Kit (P/N 529143)
- Lug Adapter Busbar for 250 Amp Bullet Nose Type Circuit Breaker (P/N 514717)
- Lug Adapter Busbar Kit for 125-200 Amp Bullet Nose Type Circuit Breaker (P/N 534449)
- Lug Adapter Busbar Kit for 250 Amp Bullet Nose Type Circuit Breaker (P/N 514714)
- Bullet Distribution Assembly Lug Hardware Kit (P/N 520332)
- LVD Contactor Bypass Kits (P/Ns 514910 and 514912)
- Replacement Cables
- Replacement Components
- SPECIFICATIONS
- PHYSICAL SIZE INFORMATION
- RELATED DOCUMENTATION
- BATTERY MANUFACTURER INFORMATION