Automated thruster system – Dukane DPC II Plus 9001:2000 User Manual

Page 33

Dukane Manual Part No. 403–566–01

Section 3 – Unpacking and Installation

Figure 3-7 DPC II Plus Automated Thruster Cable Connections

Automated Thruster System

Step 1.

Ground the DPC II Plus and the
Thruster as shown in Figure 3–7.

Step 2.

Attach the high voltage RG62B/U coax
cable from the rear-panel DPC II Plus
connector J1 to the ultrasound input J1
on the thruster (see Figure 3–7).

Step 3.

Connect the Automation Control cable
from the user–supplied automation
equipment to the System Input rear
panel HD-15 connector.

Step 4.

Attach the Status Output cable from the
user–supplied automation equipment to
the Status Output DB-25 connector.

Step 5.

Connect the Press Base Input cable

from J35 on the Press Base to the DB-9

connector (J902) on the Press Control
Module. If the automation system does
not have a connection to J902, you may
need a jumper block (Part No. 200-1293)
to replace the normally closed contact
from the press base Emergency Stop
safety switch.

Step 6.

Connect the Operational Control cable
from the user–supplied automation
equipment to the 36–contact Thruster
control connector (J901) on the Press
Control Module.

Step 7.

Attach the power cord to the DPC II
Plus and plug the other end into an
approved AC outlet.

Ꮨ

DUKANE CORP
ST. CHARLES, IL 60174
MADE IN USA

S E R I A L N U M B E R

U S 1 0 0 0 0

– WARNING! –

POWERLINE MUST BE GROUNDED

AT OUTLET

REMOVE ALL POWER BEFORE

REMOVING COVER OR CONNECTING

OR DISCONNECTING CABLES.

ULTRASOUND

OUTPUT

SYSTEM OUT

J901 T

THR

USTER

J902 B

ASE/

ABOR

–

Power Monitor

Jacks

Power Signal

Output Module

Power
Signal
Output

Zero

Adjust

SYSTEM IN

U. S . PAT E N T 4 , 2 7 7 , 7 1 0

– WARNING–

POWER LINE MUST BE

GROUNDED AT OUTLET

LINE VOLTAGE

200–240Vac 50/60Hz

15A

M O D E L N U M B E R

2 0 0 - 2 4 0 VAC, 5 0 - 6 0 H z , 1 5 A

Remote Ampltd

Control Mod.

Current Loop
Status

POS

NEG

SHLD

J40

80–100 psi

Air Supply

Earth Ground

#14 Gauge
Wire

110 VAC or
220 VAC

Grounding Lug

Coaxial Cable

RG62B/U

#14 Gauge Wire

Top–Of–Stroke

(Optional)

J901 Operational Control

Part No. 200–1104

Automation

Equipment

Ultrasound

Input

Automation
Control
Cable
P/N 200–1203

Status
Output
Cable

Base Cable

Part No. 200–1124

— or —

Jumper Block
Part No. 200–1293

P/N 200–1302

P/N 438–528

P/N 200

–

479

Ẅ

Ẉ

ẉ

Ẋ

ẇ

Ẇ

ẅ

to J902

Pins 3 & 9
Connected