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Metrohm 790 Personal IC User Manual

Page 169

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5 Notes – Maintenance – Faults

790 Personal IC

160

• To install a new piston seal 92

92

92

92 the special tool 97

97

97

97 is used.

• First the new seal is inserted firmly in the recess of tool 97

97

97

97 by

hand (see Fig. 18B). The seal spring must be located on the

outside.

• The tool 97

97

97

97 together with the seal is then inserted in the

pump head 34

34

34

34 and the seal pressed into the pump head re-

cess with the aid of tool 96

96

96

96 (see Fig. 18C).

The seal surface in the pump head

34

34

34

34

must not be damaged (avoid

contact with tool)!


5 Cleaning/replacement of inlet valve

93

93

93

93

and outlet

valve

94

94

94

94

• Contaminated or blocked valves are cleaned by rinsing with

dist. water, RBS solution or acetone. The rinsing effect can be

reinforced by brief treatment in an ultrasonic bath (max. 20 s;

if longer the sapphire sphere of the valve can be damaged).

• If this does not have the desired effect, the valves can be

disassembled as shown in Fig. 19. The valve components are

pushed out with the aid of a syringe needle inserted through

the upper opening in the valve housing 98

98

98

98. The individual

components are rinsed with dist. water and/or acetone, and

the sapphire sphere cleaned with a paper towel. The valve is

then reassembled in accordance with Fig. 19. The compo-

nents of the inlet and outlet valves are identical, they are dis-

tinguished only by the positioning of the sapphire sleeve 101

101

101

101

and the ceramic holder 103

103

103

103 (see Fig. 19).

• Valves that fail to function faultlessly after such cleaning must

be replaced.

• In the reinstallation of the inlet valve 93

93

93

93 or the outlet valve 94

94

94

94

on no account must the two outwardly identical valves be in-

terchanged. To determine which valve is which, note that the

liquid flows through the pump head from the bottom up. The

flow direction of the valves can be checked simply by blowing

through the clean valve. Both valves are installed with the

black face in the direction of the pump head (see Fig. 19).

If by mistake an inlet valve

93

93

93

93

is installed instead of the outlet valve

94

94

94

94

, an extreme pressure buildup occurs within the working cylinder,

which is not detected by the pressure transducer and will destroy the

piston seal

92

92

92

92

!