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Pulsafeeder Pulsar DLC User Manual

Page 92

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87

MANUAL ADJUSTMENT KNOB / DLC INTERNAL DRIVE MOTOR

Symptom

Probable Cause

Possible Solution

PULSAR Stroke Adjustment jammed on
mechanical stop at 0%.

Remove DLC. Turn shaft counter-clockwise
with crescent wrench on flats to free.
Re-install DLC. Re-calibrate flow.

PULSAR Stroke Adjustment jammed on
mechanical stop at 100%.

Remove DLC. Turn shaft clockwise with
crescent wrench on flats to free. Re-install
DLC. Re-calibrate flow.

Knob will not
turn under DLC
control or by
hand.

DLC gearing worn.

Contact Technical Services.

Knob will not
turn under DLC
control.
Display shows
{DUTY
CYCLE}.

Internal DLC Synchronous motor has
achieved its duty cycle limit of 50% ON
time (based on a 20 minute interval).
Rapidly cycling batches and wildly
swinging analog inputs will cause this
motor to run continuously.

Eliminate batches that are cycling too rapidly
(e.g., changing stroke from 0 to 100% one
minute and 100 to 0% the next - the internal
drive motor runs all the time). Condition
analog input signal. Cycle Power.
Wait for 'cool-down' period.
Refer to Section 5 – Installation: High
Voltage Connections, PULSAR MOTOR
.

Motor Starter wired incorrectly.

Motor starter must be wired through the DLC.

The Stroke Position encoder is bad.

Cycle power and attempt re-calibration. If
Encoder diagnostics appears, contact
Technical Services.

The Stroke Position gear train has failed.

Cycle power. Use [UP] and/or [DOWN] to set
stroke to 50% while the DLC stroke motor is
running. Adjust knob by hand. Feel for
smooth operation and “Catching”. Contact
Technical Services.

Know will not
turn under DLC
control.
Display shows
{POSITION
ERROR}. The
DLC has
attempted to
move the stroke
adjustment for
at leat 10
minutes with no
movement
determined.

The Stroke Adjustment is jammed.

Rotate adjustment in the direction opposite to
the current position (i.e., at 100% rotate
clockwise, at 0% rotate counter clockwise.

Knob turns at
power-up.

Normal Zero Calibration . Display should
read {PLEASE WAIT / CALIBRATING
ZERO}.

Do not turn knob by hand while DLC's power
is off.

KEYPAD

Symptom

Probable Cause

Possible Solution

Display does

Software did not initiate properly.

Cycle power.

Not respond

Memory Corrupted.

Cycle power. Perform Factory Re-Initialize.

To keypad

Keypad connector loose.

Contact Technical Services.

Entry.

BATCH OPERATION

Symptom

Probable Cause

Possible Solution

Activated batch
appears to be
running through
batches rapidly.

Repeating Batch activated with Old Start
Date. For example, today is 1/22/01, You
have a repeating batch programmed to start
on 1/5/01). The display will show the 'run-
through' of all batches between the start
day and time and today.

Change Batch start-time/date to current or
future date/time.

Repeating
Batch will not
start.

Batch duration is set to 0 hours and 0
minutes.

Duration must be greater than 0 minutes for
batch to activate.