Pulsafeeder Pulsar DLC - Manual (Page 3)

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Table of Contents
1. I NTRODUCTION ................................................................................................................................ 1
1.1 Description ......................................................................................................................... 1
1.2 DLC Standard Features...................................................................................................... 2
1.3 Options ............................................................................................................................... 2
1.4 Accessories........................................................................................................................ 2
2. S AFETY C ONSIDERATIONS ............................................................................................................... 3
2.1 General Safety .................................................................................................................... 3
2.1.1 Explosive Atmosphere Safety .................................................................................... 3
2.1.2 Electrical Safety .......................................................................................................... 3
2.1.3 Mechanical Safety....................................................................................................... 3
2.1.4 Hydraulic Safety.......................................................................................................... 3
3. E QUIPMENT I NSPECTION .................................................................................................................. 4
4. S TORAGE I NSTRUCTIONS ................................................................................................................. 4
4.1 Storage Length................................................................................................................... 4
4.1.1 Short Term (0 - 12 months)......................................................................................... 4
4.1.2 Long Term (12 months or more)................................................................................. 4
5. I NSTALLATION ................................................................................................................................ 5
5.1 Location.............................................................................................................................. 5
5.2 Installation Notes ............................................................................................................... 6
5.3 Electrical Wiring ................................................................................................................. 6
5.3.1 Getting Started ............................................................................................................ 7
5.3.2 Finding your way around the Field Wiring Board...................................................... 8
5.4 High Voltage Connections ................................................................................................. 9
5.4.1 Supply Power .............................................................................................................. 9
5.4.2 PULSAR Motor ............................................................................................................ 11
5.4.3 Alarm Relay ................................................................................................................. 12
5.5 Low Voltage Input Connections ........................................................................................ 12
5.5.1 Analog Inputs.............................................................................................................. 13
5.5.2 Alarm Input.................................................................................................................. 14
5.5.3 Level Input (Remote Start/Stop) ................................................................................. 14
5.6 Low Voltage Output Connections...................................................................................... 15
5.6.1 Current Output ............................................................................................................ 16
5.6.2 Alarm Dry Contact Output .......................................................................................... 16
5.6.3 Digital Output .............................................................................................................. 17
5.7 Tachometer Input (optional) .............................................................................................. 17
5.8 Motor Thermostat............................................................................................................... 19
5.9 Serial Communications Input ............................................................................................ 19
5.10 Fuse Replacement.............................................................................................................. 21
6. S TART U P I NSTRUCTIONS ................................................................................................................ 22
6.1 Overview............................................................................................................................. 22
6.1.1 User Interface Familiarization..................................................................................... 22
6.1.2 Check Wiring and Close Access cover ...................................................................... 24
6.1.3 Confirm Correct Incoming Power............................................................................... 25
6.1.4 Confirm Display and Keypad functionality ................................................................ 25
6.1.5 Performing a Factory Re-initialization........................................................................ 26
6.1.6 Test Pump Motor......................................................................................................... 27
6.1.7 Set Time & Date........................................................................................................... 28
6.1.8 Flow Calibration (1-point). .......................................................................................... 29
6.1.9 Analog Input Calibration............................................................................................. 30
6.2 Wrapping up ....................................................................................................................... 30
7. G ENERAL O PERATION ..................................................................................................................... 31
7.1 General Operation Instructions ......................................................................................... 31
7.1.1 Pump Flow Calibration ............................................................................................... 31
7.1.2 Analog Input Signal Calibration ................................................................................. 35
7.1.3 Reverse Acting Analog Input Signal Calibration ....................................................... 37
7.1.4 Analog Output Signal Calibration .............................................................................. 38