Gradall 544C-10 - Manual (Page 60)

5-1 svc
ENGINE & ATTACHING PARTS
(9116-5003) Engine Left Side View
Starting Serial No. 0255001
Original Issue 7-96
Revised 5-16-00
* Added item number 74.
Item Part No. Qty. Description Of Part
34 9116-3049 1 STABILIZER HARNESS
35 7713-3447 1 HOSE ASSY
36 8859-1206 1 O-RING
37 9108-3306 1 STRAIGHT THREAD CONNECTOR,
(includes item 36)
38 8866-2239 1 SWIVEL NUT RUN TEE, 3/8 TUBE
39 8594-1017 2 SUPPORT CLAMP
40 8820-1020 2 HEX HD CAPSCREW, 5/16-18X1,
GR5
41 8850-1005 2 HEX NUT, 5/16-18
42 8855-1010 2 LOCKWASHER, 5/16
43 2486-1170 2 SUPPORT CLAMP
44 8820-1065 1 HEX HD CAPSCREW, 1/2-13X1,GR5
45 8856-1111 3 WASHER, 1/2
46 8850-1008 1 HEX NUT, 1/2-13
47 9114-3122 1 SUPPORT CLAMP
48 59" FUEL LINE HOSE, 5/16"
49 9003-0271 1 HOSE NIPPLE
50 2474-1047 1 PRESSURE SWITCH
51 9103-3246 1 OIL PRESSURE SENDER
52 9108-1388 1 TAPPED BAR
53 8688-3075 2 TUBE FITTING
54 18" NYLON TUBE, 3/8
55 9114-1317 1 THROTTLE CABLE BRACKET
56 8820-1005 2 HEX HD CAPSCREW, 1/4-20X1, GR5
57 8855-1009 2 LOCKWASHER, 1/4
58 8850-1616 2 HEX NUT, 1/4-20
59 8584-1094 1 SUPPORT CLAMP
60 8688-3106 2 HOSE CLAMP
61 8850-1613 1 HEX NUT, #10-32
62 9002-7908 1 BALL JOINT
63 9114-3192 1 WIRING HARNESS
64 9114-3043 1 FAN ASSY
65 8319-1039 4 HEX HD CAPSCREW, M8X1.25X80
66 8856-1108 4 WASHER, 5/16
67 9114-3030 1 SHOCK MOUNT
68 9114-3131 1 HEX HD CAPSCREW, M12X1.75X90
69 8820-1075 2 HEX HD CAPSCREW, 1/2-13X3-1/2,
GR5
70 9114-3032 2 REBOUND WASHER
71 9114-3031 2 SHOCK MOUNT
72 8852-1008 2 HEX LOCKNUT, 1/2-13unc
73 9108-3404 1 THROTTLE CABLE
74 9112-4125 1 DIPSTICK,(not shown)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
Item Part No. Qty. Description Of Part
9116-5003 1 ENGINE ASSY, (includes all items
on page 5-1 except two of item 45,
and items 67 thru 72, plus all items
on page 5-2)
1 9116-3001 1 CUMMINS 4BTA3.9 ENGINE
2 56" FUEL LINE HOSE, 7/32"
3 9116-3011 1 PUMP MOUNT & FLYWHEEL
COUPLING
4 8821-1068 8 SOCKET HD CAPSCREW,
3/8-16X5/8, (torque to 40-45 ft.lbs.)
5 8855-1011 8 LOCKWASHER, 3/8
6 9114-6021 1 L.H. ENGINE MOUNT
7 8319-1032 4 HEX HD CAPSCREW, M12X1.75X35,
(torque to 58-68 ft.lbs.)
8 8319-1010 4 LOCKWASHER, M12
9 9020-5792 1 CUSHION CLAMP
10 9108-3222 1 STRAIGHT THREAD REDUCING
CONNECTOR
11 8866-2239 1 SWIVEL NUT RUN TEE, 3/8 TUBE
12 7713-3447 1 HOSE ASSY
13 8866-2011 1 CONNECTOR, (includes o-ring)
8859-1210 1 O-RING
14 9114-3087 1 INTAKE TUBE
15 9114-3143 1 HOSE
16 9002-8695 2 BAND CLAMP
17 9105-3020 2 TEST COUPLING
18 8855-1012 8 LOCKWASHER, 7/16
19 8859-1027 1 O-RING
20 9114-3121 1 SUCTION TUBE
21 8471-1334 2 FLANGE CLAMP
22 8820-1051 4 HEX HD CAPSCREW, 7/16-14X1-1/4,
GR5
23 Ref MAIN PUMP, (see page 10-17 for
details)
24 8820-1095 2 HEX HD CAPSCREW, 7/16-14X1-1/2,
GR5
25 9002-7472 2 HARDENED WASHER, 5/8
26 Ref HYDROSTATIC TRANSMISSION,
(see page 10-18 for details)
27 8820-1112 2 HEX HD CAPSCREW, 3/4-10X2-1/4,
GR5
28 9002-7473 2 HARDENED WASHER, 3/4
29 8471-2738 2 SPLIT FLANGE CLAMP
30 8320-1135 4 HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
31 9116-3122 1 TUBE ASSY
32 9108-3106 1 O-RING
33 9002-7187 7 TIEWRAP
*