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Gradall 544C-10 User Manual

Page 115

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HYDRAULIC COMPONENTS

(9116-3222) Main Control Valve

Starting Serial No. 0255001

Original Issue 11-96

10-14

KG

Item

Part No.

Qty.

Description Of Part

9116-3222

1

MAIN CONTROL VALVE ASSY
(includes all items except items 48
thru 52)

9103-4070

1

STUD KIT (includes four each of items
46 & 47)

9116-4064

AR

SECTION SEAL KIT (one kit needed
per valve section) (includes two of
item 42 and one of item 43, plus two
spool seals per kit)

9114-4254

AR

WORK SECTION SEAL KIT (includes
all seals needed to service tilt, sway,
& aux. sections only) (one kit needed
per section)

1

9114-4162

1

L.E. INLET COVER ASSY (includes
items 2 thru 5)

2

9108-4017

2

PLUG (includes item 3)

3

1

O-RING

4

9114-4255

1

MAIN RELIEF VALVE - 3500 P.S.I.
(includes item 5)

5

9116-4065

1

MAIN RELIEF SEAL KIT (note: only
external seals can be serviced in the
field)

6

9116-4066

2

LIFT & CROWD SECTIONS (includes
four of item 7, plus two of items 9, 22
& 31)

7

9116-4067

4

NO RELIEF PLUG KIT (includes item
8)

8

9104-4527

4

NR PLUG SEAL KIT

9

9114-4258

2

HR POSITIONER ASSY 'A' END
(includes items 10 thru 21)

10

4

O-RING

11

4

SPACER

12

4

O-RING

13

9116-4068

4

SPRING ASSY (includes items 14,
15, 16 & 17)

14

8

STOP COLLAR

15

2

SPRING

16

2

SPACER

17

4

SPUD

18

9116-4069

4

BONNET ASSY (includes items 19,
20 & 21)

19

16

BEARING PLATE

20

16

LOCKWASHER

21

16

SCREW

22

9114-4259

2

HR POSITIONER ASSY 'B' END
(includes items 10, 11, 12, 14, 17 thru
21, 24, 25 & 26)

23

9116-4070

2

SPRING ASSY (includes items 14, 17,
24, 25 & 26)

24

2

SPRING

Item

Part No.

Qty.

Description Of Part

25

2

SPRING

26

2

STOP COLLAR

27

9116-4071

5

LOAD CHECK PLUG (one needed
per section)

28

9116-4072

2

TILT & SWAY SECTIONS (includes
items 29 & 30, two of items 31 & 32)

29

9116-4073

4

RELIEF VALVE - 3000 P.S.I. (includes
item 30)

30

9104-4527

6

RELIEF VALVE SEAL KIT (note: only
external seal can be serviced in
in the field)

31

5

4-WAY SPOOL (not available for
service, order individual work sections
as needed)

32

9114-4265

3

SPOOL POSITIONER KIT (includes
items 33 thru 36)

33

6

SCREW

34

3

BONNET

35

3

SPOOL COLLAR

36

6

SPRING COLLAR

37

3

SPRING

38

9114-4263

6

SPOOL SEAL KIT

39

9114-4264

3

SPOOL RETAINER KIT

40

9116-4076

1

AUXILIARY SECTION (includes one
each of items 31 & 32, plus two of
item 41)

41

9116-4074

2

RELIEF VALVE - 2000 P.S.I. (includes
item 30)

42

12

O-RING (included in section seal kit,
six kits required to service entire valve)

43

6

O-RING (included in section seal kit,
six kits required to service entire valve)

44

9114-4163

1

R.E. OUTLET COVER (includes
item 45)

45

9116-4075

1

INTERNAL PLUG, 3/4-18 NPT

46

4

STUD (included in 9103-4070)

47

4

NUT (included in 9103-4070)

48

8820-1038

2

HEX HD CAPSCREW, 3/8-16X1-3/4,
GR5 (outlet end only)

8820-1040

1

HEX HD CAPSCREW, 3/8-16X2-1/4,
GR5 (inlet end only)

49

8855-1011

3

LOCKWASHER, 3/8

50

8856-1004

6

FLAT WASHER, 3/8

51

8850-1006

3

HEX NUT, 3/8-16

52

9116-1209

1

VALVE SUPPORT (partially illustrated)

NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.