Hypertherm Powermax105 Service Manual - Manual (Page 216)

Power SuPPly ComPonent rePlaCement
9-18
powermax
105 Service Manual
Replace the work lead connector
1. Using a razor blade or sharp knife, slice the rubber boot from one end to the other, being careful not to cut into the
work lead cable.
2. Remove the rubber boot from the work lead connector.
3. Loosen the work lead connector set screw and pull the work lead cable out of the connector.
4. Slide the new rubber boot over the work lead cable.
5. Insert the end of the work lead cable into the new work lead connector.
6. Tighten the set screw to 115.2 kg cm (100 in.-lbs).
7. Align the tabs in the rubber boot with the mating slots in the work lead connector.
8. Slide the rubber boot over the work lead connector until it is fully seated.
Work lead connector
Rubber boot Work lead cable
Set screw
Slot Tab