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Elecraft XV Assembly Manual for XV222 User Manual

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Preventing Electrostatic Discharge Damage

Your XV transverter uses integrated circuits and transistors that can be
damaged by electrostatic discharge (ESD). Problems caused by ESD can
be difficult to troubleshoot because components may be degraded but still
operating, rather than fail completely.

To avoid such problems, touch an unpainted, grounded metal surface
before handling any such components and occasionally as you build,
especially after moving about.

For maximum protection, we recommend you take the following antistatic
precautions (listed in order of importance):

1. Leave ESD-sensitive parts in their antistatic packaging until you

install them. The packaging may be a special bag, other container
or the leads may be inserted in conductive foam (Figure 2). Parts
which are especially ESD-sensitive are identified in the parts list.

2. Wear a conductive wrist strap with a series 1 megohm resistor.

DO NOT ground yourself directly as this poses a serious
shock hazard.

3. Make sure your soldering iron has a grounded tip.

4. Use an antistatic mat on your work bench.

Figure 2. A common antistatic packaging is conductive foam which

keeps all of the terminals of a device at the same potential.

Unpacking and Inventory

We strongly recommend that you do an inventory of the parts before
beginning to assemble the kit. Even if you don’t count all the parts, an
inventory is helpful to familiarize yourself with them. A complete parts list
is included in the next section.

Identifying Parts

The parts list contains illustrations of the parts to help you identify them.
Identifying marks on the individual parts are shown in the text in
parenthesis. For example, “Transistor Q4 (PN2222)…” indicates a
transistor, Q4, which may be located in the parts list that has the characters
shown in parenthesis printed on it. Sometimes these letters are not
obvious. For example, they may be printed in light gray on a black body.
Also, there may be other marks on the device in addition to the letters
listed.

Identifying Resistors

Resistors are identified by their power capacity and their resistance value.
The power rating in watts determines the physical size of a resistor. The
most common resistors are 1/4 watt. Higher wattage resistors are
proportionately larger. The resistance value and wattage of each resistor is
shown in the Parts Lists and in the individual steps of the assembly
procedures. The silk-screened outlines on the PCBs indicate the relative
physical size of the resistors as well.

Most resistors use a color code. The color bands are listed in the text along
with the values of each resistor. For example, “R4, 100k (brn-blk-yel)…”
indicates a 100k ohm resistor and the colors to look for are brown, black
and yellow, starting with the band nearest the end of the resistor.

Some resistors use numbers instead of color bands. For example, an 820
ohm resistor might be stamped with the digits 821 instead of having gray,
red and brown color bands. Some larger resistors have their value in ohms
stamped on the body using numbers. For, example the 820 ohm resistor
would be stamped with 820 instead of 821 as described above. Normally,
when the value is shown in ohms it will be followed with the word “ohms”
or the Greek letter omega: Ω

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