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Elecraft XV Assembly Manual for XV222 User Manual

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Inspect the end of each connector. You should see the contact

pressing up against the end as shown in Figure 30. If necessary, press the
contact in from the back until it reaches the end. If you don’t get the
contact pushed all the way in so it locks over the end of the spring, it
will not make reliable contact with the mating connector.

WRONG RIGHT

Terminal

reaches end of

the shell.

Figure 30. Verify Contact is Fully Inserted.

Orient the housings with dimpled side up so that the red and black

housings are over the colors marked on the PCB exactly as shown in
Figure 31. Be sure the housings are oriented as shown. If they are
upside down they will not mate to the connectors on the power cord.

Figure 31. Orienting J7 on the RF PCB.

Look closely at the sides of the housings. Each has a small tongue

on one side and a groove on the other. Slide the two housings together
engaging the tongue in the groove. Be sure they are fully meshed. No roll
pin is needed to lock the shells together.

Bend the copper wire at right angles to the housings so that when it

is placed in the holes on the PCB, the housings lie against the PCB
within their outline as shown in Figure 31. Be sure the red housing is
on the

+

side and the housings are oriented as shown.

Solder the wires in place and cut them as close to the PCB as

possible.

You’ve finished Part I of the RF PCB Assembly Procedure. Go to the RF
PCB Assembly – Part II
to continue the RF PCB assembly.

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