SkyTrak 6036 Service Manual - Manual (Page 149)

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Engine
14. Remove the exhaust pipe and muffler system. Refer
to Section 7.7.1, “Exhaust System Removal.”
15. At the front right engine mount (1), remove the
hardware securing the mount to the frame.
16. Remove hardware securing rear engine mounts (2).
17. Remove the exhaust pipe bracket.
18. Position a fork truck behind the machine, and drive
forward, placing the forks underneath the rear
engine mount and front engine mount brackets.
Slightly lift the engine, and slowly back engine out of
the machine. Have an assistant ensure that the
engine clears all frame components during removal.
19. Place engine on a flat, level surface.
20. If replacing engine, attach a lifting chain to the front
and rear engine lift brackets, and lift engine clear of
the ground.
21. Remove the three engine mounting brackets.
22. Remove air intake assembly.
7.9.2 Engine Installation
Note: The engine harness is routed and attached at
various places on the engine using hold-down clamps
and plastic wire ties. Before installing engine and with
the help of an assistant, ensure that the engine clears
the harness during installation.
1. If replacing the engine, attach a lifting strap or chain
to the front and rear engine lift brackets, and lift the
engine clear of the ground.
2. Install the engine mounting brackets. Torque to
93-100 lb-ft (126-135 Nm).
3. Place the engine on a flat, level surface.
4. Position a fork truck behind the engine, and drive
forward, placing the forks underneath the rear
engine mount and front right and left engine mount
brackets. Lift the engine and slowly drive it into the
back of the machine. Have an assistant ensure that
the engine clears all frame, hose and harness
components during installation. Position the engine
brackets over rear and front frame mounts.
5. Secure the rear engine mounts (2) to the frame
using the previously used hardware. Torque to 80-90
lb-ft (108-122 Nm).
6. Secure front (1) engine mount to frame using
previously used hardware. Torque to 80-90 lb-ft
(108-122 Nm).
7. Install exhaust pipe mount bracket.
8. Install the radiator overflow tube, overflow tank and
hose support.
9. Install the engine-to-transmission drive shaft. Refer
to Section 5.8.5, “Drive Shaft Installation.”
10. Uncap and connect the previously labeled fuel return
line to the injector pump.
11. Uncap and connect the previously labeled fuel inlet
line to the fuel lift pump.
12. Connect the previously labeled electrical wire
connections on the engine.
13. Uncap and connect the previously labeled heater
hoses to the engine (if equipped).
14. Install the complete radiator assembly. Refer to
Section 7.4.2, “Radiator/Oil Cooler and
Replacement.”
15. Properly connect the battery.
16. Remove the Do Not Operate Tags from both the
ignition key switch and the steering wheel.
17. Check that all hydraulic system, electrical system,
cooling system, fuel system and exhaust system
connections are correct and connected tightly.
Note: Have an assistant stand by with a Class B fire
extinguisher.
18. Start the engine and run to normal operating
temperature then shut off the engine. While the
engine is cooling, check for leaks.
19. Allow the engine to cool. Check the radiator coolant
level, and add coolant if needed. Replace the
radiator cap.
MAQ0540
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