beautypg.com

3 plc setup and test, 4 5.3 plc programming – INFICON SQM-242 Thin Film Deposition Controller Card Software Operating Manual User Manual

Page 72

background image

4 - 4

IP

N 07

4-

55

1-

P1

A

SQS-242 Operating Manual

4.3 PLC Setup and Test

In the SQS-242 software select Edit, System, then the I/O tab. Set the Address to
match the PLC Address (usually 0). Set the Comm Port to the serial port you are
using. The COMM LED on the PLC should flash several times a second when the
Address and Comm Port are set properly.

The Test section of the I/O tab provides a means of testing your PLC
communications and digital I/O wiring. To set a relay on the PLC, go to the Digital
I/O tab and find which I/O event is assigned to that relay. On the PLC tab, select
the same event in the test dropdown, then click Set. The assigned Relay# should
close. Click Clear to open the relay.

The Indexers tab of the Edit System dialog box allows you to move a source or
substrate indexer. Select the index (i.e., pocket) to activate, then click the
appropriate move button.

4.4 5.3 PLC Programming

The PLC runs a small ladder logic program that communicates with the SQS-242
software. This program transfers external relay and input states from the PLC
connecting block to internal PLC registers. The SQS-242 software reads/writes to
those registers.

The preset functions of the SQS-242 software will be adequate for most
applications. If you need to perform additional logic functions, they can be
programmed using Omron’s CX-Programmer software. Contact INFICON for more
information on programming your PLC.

The functions of the internal PLC registers used by the standard SQS-242 program
are shown below.

PLC Register

SQS-242 Function

200

Layer/Phase Register

Bits 0-9 are BCD layer number running
Bits 10-15 are BCD Phase# as shown below
00 Application Startup

09 ShutterDelay Phase

01 Program Initializing

10 Deposit Phase

02 Not Used

11 Layer Stopped

03 Not Used

12 Layer Starting

04 Process Stopped

13 Not Used

05 Ramp1 Phase

14 Feed Ramp Phase

06 Soak1 Phase

15 Feed Hold Phase

07 Ramp2 Phase

16 Idle Ramp Phase

08 Soak2 Phase

17 Idle Phase
18 Continuous Phase

201

Sensors/Outputs 1-4 Register (updated each layer)

Bits 0-7 are sensors used (1=used, 0=unused)
Bits 12-15 are outputs used, 12 is Out1, 13 is Out2, etc.