SkyTrak 6036 Service Manual - Manual (Page 87)

Section 8. Engine
Model 6036 S/N 9B0499 and Before 8-1
8.1 ENGINE PREVENTIVE 8-2
MAINTENANCE
8.1.1 Daily Before Operation 8-2
8.1.2 First 50 Hours, 250 Hours Thereafter 8-2
8.1.3 Daily or 10 Hour Intervals 8-2
8.1.4 250 Hour Intervals 8-4
8.1.5 500 Hour Intervals 8-5
8.1.6 1,000 Hour Intervals 8-6
8.1.7 2,500 Hour Intervals 8-7
8.1.8 Annually 8-7
8.1.9 Post Delivery Check 8-7
8.1.10 Lubricating Oils 8-8
8.2 ENGINE COOLING SYSTEM 8-9
8.2.1 Coolant Requirements 8-9
8.2.2 Piston Cooling Jets 8-9
8.2.3 Integral Cooler in Oil Filter 8-10
8.3 ENGINE ELECTRICAL SYSTEM 8-10
8.4 ENGINE FUEL SYSTEM 8-10
8.4.1 Type of Diesel Fuel to Use 8-10
8.4.2 Fuel Tank 8-10
8.4.3 Fuel Level Sender and Gauge 8-12
8.4.4 Fuel Pre-Filter 8-12
8.4.5 Fuel Lift Pump 8-13
8.4.6 Fuel Filter 8-14
8.4.7 Fuel Injection Pump 8-16
8.4.8 How to Bleed the Fuel System 8-16
8.4.9 Atomizers (Fuel Injectors) 8-16
8.5 ENGINE EXHAUST SYSTEM 8-17
8.6 ENGINE REMOVAL 8-19
8.7 ENGINE OVERHAUL 8-21
8.8 ENGINE INSTALLATION 8-21
8.9 HEAD TORQUE CHECK 8-24
8.10 STEM TIP TO ROCKER ARM
CLEARANCE CHECK
8-24
8.11 ENGINE STORAGE 8-25
8.12 TROUBLESHOOTING 8-26
Observe these and many other precautions:
• Do not smoke during refueling
• Do not refuel with engine operating
• Do not permit loose clothing, long hair etc.
near parts which move
• Never clean, lubricate or adjust engine dur-
ing operation without correct training
• Keep away from parts which rotate; fans can
be invisible when rotating
• Be sure engine operation will not cause a
concentration of toxic emissions
• Persons in area must be kept clear during
engine and forklift operation
• Guards must be installed when running
• Do not remove radiator cap while engine is
hot; coolant is hot, under pressure and dan-
gerous and can cause severe burns
• Relieve pressure in fuel and hydraulic sys-
tems before servicing; get medical assis-
tance immediately if your skin comes in con-
tact with high pressure fuel or hydraulic fluid
• Diesel fuel can cause skin damage to some
persons; use gloves or special skin protec-
tion solutions
• Do not use salt water or other corrosive liq-
uid in cooling system
• Keep sparks and fire away from batteries
• Battery fluid can burn and is dangerous to
the skin and especially the eyes
• Some of the gaskets used on the engine
contain asbestos. Breathing asbestos dust
is dangerous to health and may cause seri-
ous bodily harm. Avoid creating dust and
follow local directives for handling and dis-
posing of materials which contain asbestos.
• Disconnect negative battery terminals before
repairing electrical system
• Only one person must be in control of en-
gine; forklift brakes must work
• Make only adjustments you understand.
SECTION 8
ENGINE, PERKINS SERIES 4.236 AND T4.236
CONTENTS
Par. Title Page
Warning !
Throughout this section, the left or right side of the
engine is the side of the engine when viewed from
the flywheel end.
Disclaimer and Scope of these Instructions
These instructions are written for world wide use.
In territories where legal requirements govern
engine smoke emission, noise, safety factors etc.,
then all instructions, data and dimensions given
must be applied in such a way that, after servicing
(preventive maintenance) or repairing the engine,
it does not contravene the local regulations when
in use.