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10 fluid levels and lubrication, 9 after service startup and checks – SkyTrak 6036 Service Manual User Manual

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Section 2 General Instructions

2-5

Model 6036 S/N 9B0499 and Before

2.9.5 After Replacing Transmission

1.

Check transmission fluid level and replenish
as required.

2.

Replace transmission filter.

3.

Check torque on drive shaft yoke hardware.

4.

Refer to the Clark Maintenance Manual for
“Servicing Machine After Transmission
Overhaul”.

2.9.6 After Tire Servicing

1.

Check hydrofill mixture, air pressure and
weight of tire (empty and full).

2.

Check wheel nut torque.

2.9.7 After Engine Servicing

Consult the qualified service agent for proper
procedure before startup.

2.9.8 After Boom Servicing

1.

Check wear pads.

2.

Check chain tension adjustment.

3.

Lubricate all grease points.

2.9.9 After Axle Servicing

1.

Check fluid levels.

2.

Check torque of drive shaft yoke hardware.

3.

Check wheel nut torque.

4.

Check toe-in if required.

5.

Lubricate all grease points.

6.

Refer to Dana Service Manual for “SECTION
1 - General Information”.

2.10 FLUID LEVELS AND

LUBRICATION

2.10.1 Wheel Ends

Use the following procedure to check fluid level on
the wheel ends:

1.

Level the forklift, ground the carriage, shut off
engine, and engage the parking lock. Be sure
that arrow on wheel end housing is pointing
down.

2.9

AFTER SERVICE STARTUP
AND CHECKS

2.9.1 Starting After Servicing

NOTE: Refer to Owners/Operators Manual for
engine cold start procedure.

1.

Check fluid levels.

2.

Start engine at idle. Check for leaks from
hydraulic components, engine, axles, trans-
mission, brakes and reservoirs.

3.

Purge systems of air by operating functions.

4.

Check for proper operation.

5.

Retract all cylinders. Shutdown and check
reservoir levels. Recheck levels when oil is
cold.

6.

Replace hydraulic filter if required.

2.9.2 After Hydraulic Component

Servicing

1.

Check torque on fastening hardware of
components being replaced.

2.

Check that hoses are in place and tightly
connected.

3.

Check hydraulic fluid level and replenish as
required.

4.

Start forklift and bleed systems of air.

5.

Check operation.

2.9.3 After Brake System Servicing

1.

Check level of TRAK wet disc brake oil in
wheel ends and replenish as required.

2.

Bleed brakes.

3.

Check wheel end brake pressure.

4.

Check operation.

2.9.4 After Fuel System Servicing

1.

Bleed fuel system.

2.

Fill tank with clean fuel as required.