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SkyTrak 6036 Service Manual User Manual

Page 17

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Section 2 General Instructions

Model 6036 S/N 9B0499 and Before

2-6

2.10.2 Hydraulic Reservoir

With the oil cold and the forklift on a level surface
and all hydraulic cylinders retracted, check the
sight gauge plug. If oil is visible in the sight gauge
plug, the level is satisfactory. If oil level is not
visible in the sight gauge, the level is unsatisfac-
tory and hydraulic oil must be added.

2.10.3 Engine Oil

Oil level should be between the full and add mark
on the dipstick.

2.10.4 Cooling System

Check level of coolant in overflow bottle. When
coolant is hot, bottle should be 3/4 full to full.
When coolant is cool, bottle should be 1/4 to 1/2
full. Add coolant as required through the overflow
bottle (50/50 mixture of ethylene glycol and water).

2.10.5 Splines

Transmission input shaft splines must be coated
with a molybdenum disulfide or Molykote com-
pound.

2.10.6 Drop Box

Remove level plug in drop box and check level of
oil. Add Tractor Hydraulic Fluid (THF) as required
through the level plug hole with a squeeze bottle.
Bring the oil level up even with the level plug hole
and install the level plug.

2.10.7 Grease Fittings

1.

Coat the following with a multi-purpose lithium-
based grease:

• Hydraulic cylinder pins (10 points)

• Drive shaft slip joints (3 points)

• Boom chain sheaves (2 points)

• Boom pivot pins (2 points)

• Carriage pivot pins (2 points)

• Axle pivot pins (4 points)

• Axle steer knuckles (8 points)

• Axle tie rod ball joints (4 points)

• Axle steer cylinder ball joints (8 points)

2.

All excess grease must be removed.

2.

Clean the area around the magnetic drain plug
and remove the plug and check fluid level.
Use only Special TRAK Wet Disc Brake Oil (P/
N 8522042) as required to bring level up even
with the plug hole.

IMPORTANT: Other brake oils should not be
used! You will lose braking force and brake
squealing will occur.

3.

Clean and install drain plug.