FlexLink XT (макс. 30 кг) Тех. обслуживание Instruction Manuals and User Guides
We have 1 Instruction Manual and User Guide for XT (макс. 30 кг) Тех. обслуживание FlexLink
Manuals 
| Recognized languages: | English |
|---|---|
| Pages: | 67 |
| Size: | 2.74 MB |
Show table of contents
Document Outline
- Contents
- Introduction
- XT Pallets XTPP
- XT Compact conveyor XTUC S11
- XT Conveyor XTUC
- Recommended inspection interval
- Check wear or damage of conveyor chain
- Check tension of conveyor chain
- Check the slide rails
- 1 Run the conveyor.
- 2 If you suspect damage, try to detect deformations of the slide rail. (only necessary on the upp...
- 3 If slide rail has to be replaced, see “Replacement of slide rail” on page28.
- Check wear or damage of guides in drive unit
- Check motor temperature
- Other observations
- Cleaning conveyor chain
- Other mounting instructions
- Spare parts
- Transfer units XTPT
- Locating station XTPX P11 A
- Lift and locate stations XTPX P12
- Lift and rotate station XTPR
- Stops and dampers
- Replace chain on XT conveyor module – End drive unit
- Introduction
- Tools
- Instruction
- 1 Side mounted motor.
- 2 Side mounted motor.
- 3 Remove a pin (that holds the chain together) in the driving end by pressing it through the chai...
- 4 Centre mounted motor (A) - Remove the fan cover. Use the 7 mm box wrench. Feed the chain out th...
- 5 Pull out the chain from below.
- 6 Unpack the new chain. Note that the chain can only be mounted in its direction of travel (marke...
- 7 Insert the chain from below, with the nose forward (see previous step).
- 8 Feed the chain into the conveyor until it reaches the drive wheel at the driving end.
- 9 Centre mounted motor (A) - Remove the fan cover. Use the 7 mm box wrench. Feed the chains to th...
- 10 Use a pair of slip joint pliers to insert the pin halfway into the chain link.
- 11 Join the chain endings. Make sure that the joint ball has not been removed and re-assembled up...
- 12 Press the pin through the chain. Use the pin insertion tool.
- 13 Make sure that the pin snaps into the correct position (centred).
- 14 Centre mounted motor - Fit the fan cover to the motor and tighten the screws. Use the 7 mm box...
- 15 Side mounted motor.
- 16 Side mounted motor.
- Replace chain on XT conveyor module – Catenary drive unit
- Introduction
- Tools
- Instruction
- 1 Remove the roller bridge between the conveyors.
- 2 Use the screwdriver to remove the plastic cap on the motor. Loosen the screw for the motor with...
- 3 Lift off the motor from the drive shaft.
- 4 Remove the plastic sleeve from the drive shaft.
- 5 Detach the screws (4°M6) holding the slack protection. Use the 10 mm box wrench.
- 6 Remove the slack protection cover.
- 7 Remove a pin (holding the chain together) by pressing it through the chain. Use the pin inserti...
- 8 Feed the chain out through the drive wheel by turning the drive shaft until the chain is loose.
- 9 Pull out the chain from below the idler end unit.
- 10 Unpack the new chain. Note that the chain can only be mounted in its direction of travel (mark...
- 11 Insert the chain from below, with the nose forward (see previous step).
- 12 Feed the chain via the idler end into the conveyor.
- 13 Feed the chain into the conveyor until it reaches the drive wheel at the drive end.
- 14 Feed the chains to the drive wheel and turn the drive shaft until the chains are hanging a bit...
- 15 Use a pair of slip joint pliers to insert the pin halfway into the chain link.
- 16 Join the chain endings. Make sure that the joint ball has not been removed and re-assembled up...
- 17 Press the pin through the chain. Use the pin insertion tool.
- 18 Make sure that the pin snaps in to the correct position (centred).
- 19 Fit the slack protection covers.
- 20 Fit and tighten the screws (4°M6). Use the 10 mm box wrench.
- 21 Fit the plastic sleeve on the drive shaft.
- 22 Fit the motor on the drive shaft.
- 23 Fit and tighten the screw. Use the 10 mm box wrench. Fit the plastic cap.
- 24 Place the roller bridge between the conveyors.
- Replacement of slide rail
- Introduction
- Tools
- Instruction
- 1 Remove the chain according to one of following instructions:
- 2 Remove the slide rail by positioning the screwdriver at the side of the slide rail and carefull...
- 3 Remove the slide rail that shall be replaced.
- 4 Mark up all old rivet holes at the bottom of the beam with a marker.
- 5 Chamfer the top and side faces on the slide rail (compare/copy old slide rail).
- 6 Mount the slide rail, make sure to not fit it upside down. Leave a 4 mm distance in the joint b...
- 7 Use drill fixture 3923584 to drill the rivet holes. Place it so the new hole is about 20 mm beh...
- 8 Drill new holes for the rivets using a 3,2 mm drill.
- 9 Countersink the holes to ensure that the top of the rivet is below the surface of the slide rail.
- 10 Fit the rivets in the holes and press them together with the rivet tool.
- 11 Check that the rivets do not protrude over the slide rail surface. Check both top and undernea...
- 12 When you reach the end, cut the slide rail so that there is a 4 mm distance to the next piece ...
- 13 Press the slide rail in place.
- Replace motor on XT conveyor drive unit – Side mounted
- Introduction
- Tools
- Instruction
- 1 Disconnect all electrical wiring from the motor. Use the screwdriver to remove the plastic cap ...
- 2 Detach the motor from the drive shaft. Dismount the torque arm and fit it on the new motor, use...
- 3 Fit the motor on the drive shaft and make sure that the torque arm is placed on the rubber tube...
- Replace motor on XT conveyor drive unit – Centre mounted
- Introduction
- Tools
- Instruction
- 1 Disconnect all electrical wiring from the motor. Release the chain from the drive wheel on the ...
- 2 Loosen the screws (2°M8) on the side plate furthest away from the motor. Use the 5 mm Allen key...
- 3 Remove the retaining ring from the shaft. Use the retaining ring plier. Detach shaft with drive...
- 4 Adjust the keyway on the shaft so it fits the keyway of the motor gearbox.
- 5 Mount the motor on to the short shaft. The torque arm should be placed on the rubber tube.
- 6 Insert the long shaft through the inner side plate (furthest away from the motor). Place the re...
- Replace chain on XT Compact conveyor module
- Introduction
- Tools
- Instruction
- 1 Use a screwdriver to remove the plastic cover on the idler end.
- 1 Use the 3 mm Allen key to loosen the screws on the idler end.
- 2 Carefully remove the plastic guides. First push it forward (1) and then pull the end out (2).
- 3 Remove the plastic guide on the other side.
- 4 Remove a pin (holding the chain together) in the idler end by pressing it through the chain. Us...
- 5 Remove the wheel.
- 6 Carefully pull the chain out.
- 7 Note that the chain can be mounted one way only, even if it is bidirectional. The chain shall a...
- 8 Feed the chain to the drive end and if necessary help feeding it by pulling the other chain. If...
- 9 Fit the wheel.
- 10 Fit the pin into the chain, use the 2,5 mm Allen key.
- 11 Make sure that the pin snaps in to the correct position (centred).
- 12 Fit the plastic guide.
- 13 Carefully fit the other plastic guide. First push in the end (1) and then push it backward (2).
- 1 Fit the screws on the idler end, use the 3 mm Allen key.
- 2 Fit the plastic cover.
- Replace driving belt on XT Compact conveyor module
- Introduction
- Tools
- Instruction
- 1 Remove the screws on the belt cover, use the 8 mm box wrench.
- 2 Remove the belt cover.
- 3 Use the 3 mm Allen key to loosen the screws holding the drive unit cover, Remove the drive unit...
- 4 Loosen the screws on the outer side of the drive unit, use the 3 mm Allen key.
- 5 Remove the screws (4°) on the inner side of the drive unit, use the 8 mm box wrench.
- 6 Carefully remove the end drive unit and unhook the driving belt from the motor.
- 7 Replace the old belt.
- 8 Hook the driving belt on the motor and carefully assemble the end drive unit back on the conveyor.
- 9 Fit and tighten the screws on the inner side of the drive unit, use the 8 mm box wrench.
- 10 Tighten the screws on the outer side of the drive unit, use the 3 mm Allen key.
- 11 Place the distance washers and fit the drive unit cover
- 12 Fit and tighten the screws holding the drive unit cover, use the 3 mm Allen key.
- 13 Assemble the belt cover.
- 1 Fit and tighten the screws on the belt cover, use the 8 mm box wrench.
- Replace motor on XT Compact conveyor module
- Introduction
- Tools
- Instruction
- 1 Remove the screws on the driving belt cover. Use the 8 mm box wrench.
- 2 Remove the driving belt cover.
- 3 Loosen the screws holding the motor, use the 5 mm Allen key and 10 mm box wrench.
- 4 Remove the screws holding the motor.
- 5 Fit the screws holding the motor.
- 6 Tighten the screws holding the motor, use the 5 mm Allen key and 10 mm box wrench.
- 7 Fit the driving belt cover.
- 1 Fit and tighten the screws holding the driving belt cover. Use the 8 mm box wrench.
- Replace motor on XT transfer unit XTPT M1
- Replace motor on XT transfer unit XTPT M2
- Introduction
- Tools
- Instruction
- 1 Remove the screws (4°) on the transfer unit cover. Use the 3 mm Allen key.
- 2 Remove the screws (2°) on the transfer unit bracket. Use the 5 mm Allen key.
- 3 Carefully lift upp the transfer unit.
- 4 Remove the screws (2°) which hold the motor, use the 5 mm Allen key and the 10 mm box wrench.
- 5 When re-installing the transfer drive unit, make sure that the electric cable (A) does not get ...
- 6 Carefully fit the transfer drive unit.
- 7 Fit and tighten the screws (2°) on the transfer unit bracket. Use the 5 mm Allen key.
- 8 Fit the cover
- Replace driving belt on XT transfer unit XTPT M1
- Introduction
- Tools
- Instruction
- 1 Remove the screws (8x) on the transfer unit covers on both sides. Use the Phillips screwdriver....
- 2 Loosen the screws holding the transfer unit cover, use the 3 mm Allen key. Remove the transfer ...
- 3 Remove the screws (2°) holding the conveyor unit. Use the 5 mm Allen key.
- 4 Carefully lean the conveyor unit forward.
- 5 Gently push the driving belt of the driving wheel.
- 6 Lift out the conveyor unit.
- 7 Loosen two screws holding the side cover (one side only), use a 10 mm box wrench. Remove the si...
- 8 Remove the screw holding the beam using a 5 mm Allen key.
- 9 Rotate the beam 90º around the shaft and replace the driving belt.
- 10 Fit the screw holding the beam using a 5 mm Allen key.
- 11 Fit the side cover and the two screws holding the side cover, use a 10 mm box wrench.
- 12 Put the conveyor unit back.
- 13 Carefully lean the conveyor unit forward.
- 14 Gently push the driving belt back on the driving wheel.
- 15 Fit the screws (2°) holding the conveyor unit. Use the 5 mm Allen key.
- 16 Fit the transfer unit cover and the screws holding the transfer unit cover. Use the 3 mm Allen...
- 1 Fit the transfer unit covers and the screws (8°) on both sides. Use the Phillips screwdriver.
- Replace driving belt on XT transfer unit XTPT M2
- Introduction
- Tools
- Instruction
- 1 Remove the screws (4°) on the transfer unit cover. Use the 3 mm Allen key.
- 2 Remove the screws (2°) on the transfer unit bracket. Use the 5 mm Allen key.
- 3 Carefully lift upp the transfer unit.
- 4 Replace the old driving belt according to instruction “Replace driving belt on XT Compact conve...
- 5 When re-installing the transfer drive unit, make sure that the electric cable (A) does not get ...
- 6 Carefully fit the transfer drive unit.
- 7 Fit and tighten the screws (2°) on the transfer unit bracket. Use the 5 mm Allen key.
- 8 Fit the cover
- Mounting guide pins to locating, lift-and-rotate and lift-and-locate station
- Introduction
- Tools
- Instruction
- 1 You need the following equipment to change guide pins.
- 2 Place the piece of pipe (B) over the pin.
- 3 Place washer (C) on the pipe and tighten the screw (A) until it has reached the bottom of the t...
- 4 Remove the screw (A) and washer (C).
- 5 Place washer (D) on the pipe (B) and fit the screw (A) and washer (C).
- 6 Tighten the screw (A) until the guide pin is loose. Use the 4 mm Allen key.
- 7 Fit a new guide pin in the hole and use a soft faced hammer to fit it in place.
- 8 Turn the non cylindrical guide pin in position (see next picture). Use the 10 mm box wrench.
- 9 Locating pin position.
- Trouble shooting
- XT Compact conveyor XTUC S11