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Benchmark 1.5ln dual-fuel low nox boiler, Gf-121 – AERCO BMK 1.5 LN Dual Fuel Feb 2013 User Manual

Page 80

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CHAPTER 7: MAINTENANCE

Page

80 of 162 PR2: 05/09/12

Benchmark 1.5LN Dual-Fuel Low NOx Boiler

Operation and Maintenance Manual

OMM-0041_0C

GF-121

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288

STAGED

IGNITION

ASSEMBLY

FLAME

DETECTOR

IGNITOR-

INJECTOR

BURNER

PLATE

COMPRESSION

FITTING & ELBOW

FLAME

DETECTOR

GASKET

INDEXING

WASHERS

(QTY = 0-3

AS REQ’D)

Figure 7-2

Igniter-Injector & Flame Detector Mounting Details

5. Next, loosen and remove the igniter-injector from the burner plate using a 1" open-end

wrench.

6. Check the igniter-injector for evidence of erosion or carbon build-up. If there is evidence of

substantial erosion or carbon build-up, the igniter-injector should be replaced. If carbon

build-up is present, clean the component using fine emery cloth. Repeated carbon build-up

is an indication that the combustion settings of the unit should be checked. Refer to

Chapter 4 for combustion calibration procedures.

7. Prior to reinstalling the igniter-injector, a high temperature, conductive, anti-seize com-

pound must be applied to the threads.

NOTE

If a replacement igniter-injector (part no. 58023) is being

installed, a compression nut containing a built-in ferrule will

be included with the replacement part. If needed, 3 indexing

washers are also included These washers may be needed to

properly position the gas injector tube of the igniter-injector

within the 120° angle range shown in Figure 7-3.

120

IGNITOR-

INJECTOR

GAS

INJECTOR

TUBE

BLOWER

BURNER

PLATE

Figure 7-3: Igniter-Injector Orientation

8. Reinstall the igniter-injector in the burner plate. Torque to 15 ft-lbs. Do not over tighten.