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1 direct drive field wiring, 2 direct drive startup, 6 boiler management system (bms, bms ii, or acs) – AERCO BMK 1.5 LN Dual Fuel Feb 2013 User Manual

Page 63: Benchmark 1.5ln dual-fuel low nox boiler, Gf-121

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CHAPTER 5: MODE OF OPERATION

PR2: 05/09/12 Page

63 of 162

Benchmark 1.5LN Dual-Fuel Low NOx Boiler

Operation and Maintenance Manual

OMM-0041_0C

GF-121

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288

Menu. Refer to Modbus Communication Manual GF-114 for additional information.

Direct Drive Field Wiring

5.5.1

The only wiring connections necessary for Direct Drive mode are connection of the remote

signal leads from the source to the unit’s I/O Box. For either a 4-20mA/0-5V or a 0-20mA/0-

5V setting, the connections are made at the ANALOG IN terminals in the I/O Box. For a

Network setting, the connections are made at the RS-485 COMM terminals in the I/O Box.

The signal must be floating, (ungrounded) at the I/O Box and the wire used must be a two

wire shielded pair from 18 to 22 AWG. Polarity must be observed. The source end of the

shield must be connected at the source. When driving multiple units, each unit’s wiring must

conform to the above.

Direct Drive Startup

5.5.2

Since this mode of operation is factory preset and the valve position is being externally

controlled, no startup instructions are necessary. In this mode, the

REMOTE LED will light

when the signal is present.
To operate the unit in manual mode, press the

AUTO/MAN switch. The REMOTE LED will

go off and the

MANUAL LED will light.

To change back to the Direct Drive mode, simply press the

AUTO/MAN switch. The

REMOTE LED will again light and the MANUAL LED will go off.

5.6 BOILER MANAGEMENT SYSTEM (BMS, BMS II, or ACS)

NOTE

BMS Model 168 can utilize either pulse width modulation

(PWM) or RS485 Modbus signaling to the Boiler. The BMS II

and the ACS (AERCO Control System) can utilize only RS485

signaling to the Boiler.

The BMS mode of operation is used in conjunction with an AERCO Boiler Management

System (BMS or BMS II) and the AERCO Control System (ACS). The BMS mode is used

when it is desired to operate multiple units in the most efficient manner possible. For this

mode of operation, a BMS Header Sensor must be installed between 2 and 10 feet

downstream of the LAST boiler in the boiler plant's supply water header. The BMS can

control up to 40 boilers; 8 via pulse width modulation (PWM) and up to 32 via Modbus

(RS485) network communication. For BMS/BMS II/ACS programming, operation, and

Header Sensor installation details, see GF-108M (BMS Model 168), GF-124 (BMS II Model

5R5-384), and GF-131 (ACS) Operations Manuals. For operation via an RS485 Modbus

network, refer to Modbus Communication Manual, GF-114.
To enable the BMS Mode, the following menu settings must be made in the Configuration

Menu:

MENU

OPTION

SETTING

Boiler Mode

Direct Drive

Remote

Signal

BMS (PWM Input)

or Network (RS485)

Refer to paragraph 3.3 for instructions on changing menu options.