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4 natural gas combustion calibration, Benchmark 1.5ln dual-fuel low nox boiler, Gf-121 – AERCO BMK 1.5 LN Dual Fuel Feb 2013 User Manual

Page 47

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CHAPTER 4: INITIAL START-UP

PR2: 05/09/12 Page

47 of 162

Benchmark 1.5LN Dual-Fuel Low NOx Boiler

Operation and Maintenance Manual

OMM-0041_0C

GF-121

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288

4.4 NATURAL GAS COMBUSTION CALIBRATION

The Benchmark 1.5LN Dual-Fuel Boiler is combustion calibrated at the factory prior to

shipping. However, recalibration as part of initial start-up is necessary due to changes in the

local altitude, gas BTU content, gas supply piping and supply regulators. Factory Test Data

sheets are shipped with each unit. These sheets must be filled out and returned to AERCO

for proper Warranty Validation.
It is important to perform the following procedure as outlined. This will keep readjustments

to a minimum and provide optimum performance.

1. Open the water supply and return valves to the unit and ensure that the system

pumps are running.

2. Open the natural gas supply valve(s) to the unit.
3. Set the control panel

ON/OFF switch to the OFF position.

4. Turn on external AC power to the unit. The display will show LOSS OF POWER and

the time and date.

5. Set the unit to the Manual Mode by pressing the

AUTO/MAN key. A flashing

Manual Valve Position message will be displayed with the present rate in %. Also,

the

MANUAL LED will light.

6. Adjust the air/fuel valve position to 0% by pressing the ▼ arrow key.
7. Ensure that the leak detection ball valve down-stream of the SSOV is open (Figure

4-1).

8. Ensure that the Fuel Selector Switch (Figure 4-4) is in the NATURAL GAS position.