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Benchmark 1.5ln dual-fuel low nox boiler, Gf-121 – AERCO BMK 1.5 LN Dual Fuel Feb 2013 User Manual

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6 of 162 PR2: 05/09/12

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288

Benchmark 1.5LN Dual-Fuel Low NOx Boiler

Operation and Maintenance Manual

OMM-0043_0C

GF-121

7.6 BURNER ASSEMBLY INSPECTION .................................................................. 84

7.7 CONDENSATE DRAIN TRAP ............................................................................. 87

7.8 SHUTTING THE BOILER DOWN FOR AN EXTENDED PERIOD OF TIME ....... 88

7.9 PLACING THE BOILER BACK IN SERVICE AFTER A PROLONGED

SHUTDOWN ............................................................................................................. 88

CHAPTER 8: TROUBLESHOOTING GUIDE ..................................................................... 89

8.1

INTRODUCTION .............................................................................................. 89

8.2

ADDITIONAL FAULTS WITHOUT SPECIFIC FAULT MESSAGES ................ 99

CHAPTER 9: RS232 COMMUNICATION .......................................................................... 103

9.1 INTRODUCTION ............................................................................................... 103

Aquiring the PuTTY Application .......................................................................... 103

9.1.1

Logging on to a Remote Machine Using PuTTY .................................................. 103

9.1.2

Running a Command on a Remote Machine Using PuTTY .................................. 104

9.1.3

9.2 RS232 COMMUNICATION SETUP ................................................................... 105

9.3 MENU PROCESSING UTILIZING RS232 COMMUNICATION ......................... 105

9.4 DATA LOGGING ............................................................................................... 106

Fault Log ................................................................................................................ 106

9.4.1

Operation Time Log ............................................................................................... 106

9.4.2

Sensor Log ............................................................................................................. 107

9.4.3

APPENDIX A: MENU ITEM DESCRIPTIONS ................................................................ 108

APPENDIX B: STARTUP, STATUS AND FAULT MESSAGES ..................................... 113

APPENDIX C: SENSOR TEMPERATURE RESISTANCE ............................................. 116

APPENDIX D: INDOOR/OUTDOOR RESET RATIO CHARTS................................... 117

APPENDIX E: BOILER DEFAULT SETTINGS ............................................................... 121

APPENDIX F: PART AND DIMENSIONAL DRAWINGS .............................................. 123

APPENDIX G: PIPING DRAWINGS ................................................................................. 139

APPENDIX H: WIRING SCHEMATICS ........................................................................... 145

APPENDIX I: RECOMMENDED PERIODIC TESTING CHECK LIST ....................... 151

APPENDIX J: BENCHMARK CONTROL PANEL FEATURES..................................... 152

APPENDIX K: BMK 1.5 DUAL-FUEL SWITCHOVER INSTRUCTIONS .................... 155

K.1 Switchover From Natural Gas to Propane ........................................................ 155

K.2 Switchover From Propane to Natural Gas ........................................................ 158

APPENDIX L: RECOMMENDED SPARE PARTS LISTS .............................................. 159

STANDARD WARRANTY: Benchmark Gas-Fired Hydronic Boiler .............................. 160