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Benchmark 1.5ln dual-fuel low nox boiler, Gf-121 – AERCO BMK 1.5 LN Dual Fuel Feb 2013 User Manual

Page 54

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CHAPTER 4: INITIAL START-UP

Page

54 of 162 PR2: 05/09/12

Benchmark 1.5LN Dual-Fuel Low NOx Boiler

Operation and Maintenance Manual

OMM-0041_0C

GF-121

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288

Oxygen %

± 0.2

Carbon Monoxide

5.2 %

<100 ppm

15. If the oxygen level is not within the specified range, adjust the level using the ▲ and

▼ arrow keys. This will adjust the output voltage to the blower motor as indicated on

the display. Pressing the ▲ arrow key increases the oxygen level and pressing the

down ▼ arrow key decreases the oxygen level.

16. Once the oxygen level is within the specified range at 70%, lower the valve position

to 60%.

NOTE

The remaining combustion calibration steps are performed

using the Combustion Cal Menu included in the C-More

Control System. The combustion calibration control functions

will be used to adjust the oxygen level (%) at valve positions

of 60%, 45%, 30% and 16% as described in the following

steps. These steps assume that the inlet air temperature is

within the range of 50°F to 100°F.

17. Press the

MENU Key on the front panel of the C-MORE and access the Setup menu.

Enter password 6817 and then press the

ENTER key.

18. Press the

MENU Key on the front panel of the C-MORE until Combustion Cal Menu

appears on the C-More display.

19. Press the ▲ arrow key until SET Valve Position appears on the C-MORE display.
20. Press the

CHANGE key. SET Valve Position will begin to flash.

21. Press the ▲ arrow key until the SET Valve Position reads 60%. Press the

ENTER

key.

22. Next, press the down (▼) arrow key until CAL Voltage 60% is displayed.
23. Press the

CHANGE key and observe that CAL Voltage 60% is flashing.

24. The oxygen level at the 60% valve position should be as shown below. Also, ensure

that the carbon monoxide (CO) and nitrogen oxide (NOx) readings do not exceed the

values shown.

Combustion Oxygen Level at 60% Valve Position

Oxygen %

± 0.2

Carbon Monoxide

5.3 %

<100 ppm

25. If the oxygen level is not within the specified range, adjust the level using the ▲ and

▼ arrow keys. This will adjust the output voltage to the blower motor as indicated on

the display. Pressing the ▲ arrow key increases the oxygen level and pressing the

down ▼ arrow key decreases the oxygen level.

26. Once the oxygen level is within the specified range at 60%, press the

ENTER key to

store the selected blower output voltage for 60% valve position.

NOTE

The remaining steps basically repeat the procedures in steps

19 through 26 for valve positions of 45%, 30% and 16%.

However, since oxygen levels vary, these steps are repeated