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Benchmark 1.5ln dual-fuel low nox boiler, Gf-121 – AERCO BMK 1.5 LN Dual Fuel Feb 2013 User Manual

Page 46

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CHAPTER 4: INITIAL START-UP

Page

46 of 162 PR2: 05/09/12

Benchmark 1.5LN Dual-Fuel Low NOx Boiler

Operation and Maintenance Manual

OMM-0041_0C

GF-121

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288

1. Close the main gas supply shut-off valve upstream of the unit.
2. Refer to Figure 4.1 and CLOSE the following valves in the unit’s gas train:

RSI gas valve

RSI Bleed-off Valve

Manual shut-off valve to Air/Fuel Valve.

3. OPEN the main gas supply upstream of the unit.
4. Turn ON electrical power to the system.
5. Slowly OPEN the RSI Gas Valve.
6. Turn on the external gas supply to the unit.
7. Slowly open the RSI gas supply valve.
8. Start the boiler in MANUAL Mode.
9. Look into the observation port in the top head (see Figure 4-3) and ensure that you

observe the orange glow of the RSI flame during the ignition trial period.

10. Conduct at least three safe RSI ignitions while looking into the observation port in

the top head. Assure the igniter lights immediately with a strong orange flame after

the Staged Ignition Solenoid Valve opens, and then proceed with the Combustion

Calibration procedure described in Section 4.4.

NOTE

Clear any Flame Loss During Ignition messages during the

tests by pressing The CLEAR key on control panel.

IMPORTANT!

If you do NOT see the orange glow from the RSI ignition in

the observation port, refer to Paragraph 7.4.1.2 to calibrate

the RSI regulator. Do NOT proceed with Combustion

Calibration until the RSI is igniting properly.

Figure 4-3: Observation Port Location