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3 selection of the brake resistors, Selection of the brake resistors, Braking operation – Lenze 8400 BaseLine Manual User Manual

Page 98

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Braking operation

Braking operation with external brake resistor

Selection of the brake resistors

8

98

EDS84ABD302 EN 4.0

8.3.3

Selection of the brake resistors

The recommended Lenze brake resistors are adapted to the corresponding controller (with

regard to 150 % of regenerative power). They are suitable for most of the applications.
For special applications, e.g. centrifuges, the brake resistor must meet the following

criteria:

Brake resistor

Application

Criterion

With active load

With passive load

Continuous braking power

[W]

≥ P

max

⋅ η

e

⋅ η

m

t

1

t

cycl

P

max

⋅ η

e

⋅ η

m

2

t

1

t

cycl

Thermal capacity [Ws]

≥ P

max

⋅ η

e

⋅ η

m

⋅ t

1

P

max

⋅ η

e

⋅ η

m

2

⋅ t

1

Resistor [Ω]

R

min

≤ R ≤

U

DC

2

P

max

⋅ η

e

⋅ η

m

Active load

Can start to move independent of the drive

(e.g. unwinder)

Passive load

Can stop independent of the drive

(e.g. horizontal travelling drives, centrifuges, fans)

U

DC

[V]

Brake chopper switching threshold from C0174

P

max

[W]

Maximum occurring braking power determined by the application

η

e

Electrical efficiency (controller + motor)

Guide value: 0.54 (0.25 kW) ... 0.85 (11 kW)

η

m

Mechanical efficiency (gearbox, machine)

t

1

[s]

Braking time

t

cycl

[s]

Cycle time = time between two successive braking processes (= t1 + dead time)

R

min

[Ω]

Minimum permissible brake resistance (see rated data of the integrated brake chopper)