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3 valve control tuning (pi with linear outputs) – Despatch P1400+ Temperature Controller User Manual

Page 60

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9.2 Dual Control Tuning (PID with Primary and Secondary Outputs)

This simple tuning technique balances the need to reach setpoint quickly, with the wish to limit

setpoint

overshoot at start-up and during process changes. It determines values for the

Primary

Proportional Band

(

Pb_P

),

Secondary Proportional Band (

Pb_S

)

,

Integral Time Constant

(

ArSt

)

and

Derivative Time Constant

(

RAte

) that allow the

PID control

algorithm to give acceptable

results in most applications that use

dual control

(e.g. Heat & Cool).

CAUTION:

This technique is suitable only for processes that are not harmed by large fluctuations
in the process variable.

1. Tune the controller using only the Primary Control output as described in the

Single Control

Tuning

section above.

2. Set

Pb_S

to the same value as

Pb_P

and monitor the operation of the controller in dual

control mode. If there is a tendency to oscillate as the control passes into the Secondary

Proportional Band, increase the value of

Pb_S

. If the process appears to be over-damped

in the region of the Secondary Proportional Band, decrease the value of

Pb_S

.

3. When the PID tuning values have been determined, if there is a kick to the process

variable as control passes from one output to the other, set the Overlap/Deadband

parameter to a positive value to introduce some overlap. Adjust this value by trial and

error until satisfactory results are obtained.

9.3 Valve Control Tuning (PI with Linear Outputs)

This tuning technique is used when controlling a

modulating valve

requiring a linear (mA/VDC)

signal for its positioning circuitry. It determines values for the

Primary Proportional Band

(

Pb_P

),

and

Integral Time Constant

(

ArSt

). The

Derivative Time Constant

(

RAte

) is normally set to zero

(OFF). This

PI Control

minimises valve wear while giving optimal process control.

CAUTION:

This technique is suitable only for processes that are not harmed by large fluctuations
in the process variable.

1. Set the setpoint to the normal operating process value (or to a lower value if overshoot

beyond this value is likely to cause damage).

2. Set the

Primary Proportional Band

to the minimum value (i.e. set

Pb_P

= 0.5%).

3. Set the

Integral Time Constant

to the maximum value (i.e. set

ArSt

= 99.59).

4.

Set the

Derivative Time Constant

to OFF (i.e. set

RAte

= 0.00).

5.

Using manual control ensure that the valve is positioned away from its end stops.