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Dakota Ultrasonics MINI--MAX User Manual

Page 105

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MINI-MAX Ultrasonic Bolt Tension Monitor

99

The important thing to note is that both the thermal expansion and the velocity
are changing with respect to changes in temperature. The MINI-MAX always
measures a fastener at 68

° F. If the temperature of the fastener is currently

being measured at 108

° F, the MINI-MAX will compensate, or correct, the

measurement back to 68

° F. Note: This is an arbitrary temperature range only.

The primary thing to consider is to use a respectable temperature range with at
least 5 different temperature points. The following procedure outlines the
process for experimental determination of the Temperature Factor for a bolt
made of a specific material type and geometry.

Required Equipment.

• A means of varying and measuring the temperature of the sample

bolts between 48

° to 108° F to an accuracy of +/- 2° F. The device

must allow for a transducer to be connected to one end of the bolt for
the purpose of measuring.

Many sophisticate temperature chambers are commercially available,
and ideally suited for this function. However, a simple and
inexpensive method can be achieved by immersion of the sample
bolts in a water bath, which can be heated to boiling or cooled by
adding ice. At sea level this will reliably vary the bolt temperature
between approximately 48

° to 108° F depending on water purity and

atmospheric pressure. By measuring the temperature of the stirred
water bath with a precise mercury thermometer, while reading the
ultrasonic length of the bolt, accurate calibration points can be
obtained.

• A Dakota Ultrasonics MINI-MAX Ultrasonic Bolt Tension Monitor.
• A minimum of three sample bolts, which are representative of the bolt

type and geometry for which the Temperature Factor is to be
determined.

NOTES:

• The Dakota Ultrasonics MINI-MAX must be calibrated, or zeroed, as

described in the procedure entitled Measuring System Zero in Chapter 8.

• The sample bolts should be left to soak at the measured temperature points

for a period of not less than 20 minutes, to insure that temperature is uniform
throughout the sample.

• If a water bath is used, care must be taken to avoid immersion of the

ultrasonic transducer.