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Ransburg, Rcs-2 user manual - appendix – Ransburg RCS 2 Ratio Control System User Manual

Page 62

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more nuisance errors can occur. If values larger

than the minimum spray-on time are programmed,

hardener flow errors will be detected because the

delay time accumulates every time the spray-on is

turned on and off without detecting a valid current

input level (i.e. positive slope at a level above the

value programmed for no-flow or a value above

the programmed flow-on level).

The no-flow and flow-on levels can now be

programmed to fit

the application. Current mea-

sured at the output of the analog output amplifier

provides information to the RCS-2 channel card.

Program-ming specific values can speed up or

slow down system response to given flow condi-

tions. Programming the no-flow value as low as

possible, will help minimize response time from

a no-flow to flow-on condition, but if it is too low,

fluid noise could periodically cause indications of

flow when, in reality, there is no flow.

Programming the flow-on value to the lowest

possible value will minimize response time to a

flow-on to no-flow condition, but in this case fluid

noise could cause nuisance errors when there is

actually flow. The best way to set up the no-flow/

flow-on values is to begin with the default values

indicated above. Monitor the output current from

the Analog I/O Screen with the system operating

normally. Set the flow-on value to about 1-2 mA

below the minimum measured current during

normal operation. (Note: Fluid must be flowing

to properly set this value.) To set the no-flow

value, turn the hardener supply off. Monitor the

output current from the analog output amplifier.

The current should begin to decrease and steadily

fall until it begins to approach a level of approxi-

mately 4.8 mA, (the no-flow zero reference value).

Note: In order to prevent system shutdown, go

to the Configure Alarm setup screen on the User

Interface Screen of the RCS-2 and temporarily

program the system for no shutdown on hardener

flow loss). This will allow the motor to continue to

run and provide a good indication of fluid noise at

the no-flow condition. Observe the output current

> Remember to reprogram the system

to shut down on Hardener Flow Loss

after completing this setup, if required.

C A U T I O N

!

>

The above should only be used as a

guide. the final parameters for the Hard-

ener flow Monitoring system will vary with

the requirements for each individual sys-

tem, and they will be the final determining

factors of these parameters.

NOTE

level under these conditions and program the

no-flow level to approximately 0.5 mA above the

peak current level measured. Best system per-

formance will vary depending upon the system

and setup accuracy.

RCS-2 User Manual - Appendix

59

LN-9407-00.2

Ransburg