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1 leakage current (>3.5 ma), 2 grounding using shielded cable, 3 motor connection – Bell & Gossett P2001487 Technologic Pump Controller User Manual

Page 16: Warning

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Follow all local and national electrical codes to
ground electrical equipment properly

Proper protective grounding for equipment with
ground currents higher than 3.5 mA must be
established, see 2.4.2.1 Leakage Current (>3.5 mA)

A dedicated ground wire is required for input
power, motor power and control wiring

Use the clamps provided with the equipment for
proper ground connections

Do not ground one frequency converter to
another in a “daisy chain” fashion

Keep the ground wire connections as short as
possible

Using high-strand wire to reduce electrical noise
is recommended

Follow motor manufacturer wiring requirements

2.4.2.1 Leakage Current (>3.5 mA)

Follow national and local codes regarding protective
earthing of equipment with a leakage current > 3.5 mA.
Frequency converter technology implies high frequency
switching at high power. This will generate a leakage
current in the earth connection. A fault current in the
frequency converter at the output power terminals might
contain a DC component which can charge the filter
capacitors and cause a transient earth current. The earth
leakage current depends on various system configurations
including RFI filtering, screened motor cables, and
frequency converter power.

EN/IEC61800-5-1 (Power Drive System Product Standard)
requires special care if the leakage current exceeds 3.5 mA.
Earth grounding must be reinforced in one of the
following ways:

Earth ground wire of at least 10 mm

2

Two separate earth ground wires both complying
with the dimensioning rules

See EN 60364-5-54 § 543.7 for further information.

Using RCDs
Where residual current devices (RCDs), also known as earth
leakage circuit breakers (ELCBs), are used, comply with the
following:

Use RCDs of type B only which are capable of
detecting AC and DC currents

Use RCDs with an inrush delay to prevent faults
due to transient earth currents

Dimension RCDs according to the system configu-
ration and environmental considerations

2.4.2.2 Grounding Using Shielded Cable

Earthing (grounding) clamps are provided for motor wiring
(see Illustration 2.7).

Illustration 2.7 Grounding with Shielded Cable

2.4.3 Motor Connection

WARNING

INDUCED VOLTAGE!

Run output motor cables from multiple frequency
converters separately. Induced voltage from output
motor cables run together can charge equipment
capacitors even with the equipment turned off and
locked out. Failure to run output motor cables separately
could result in death or serious injury.

For maximum wire sizes see 10.1 Power-dependent
Specifications

Comply with local and national electrical codes
for cable sizes

Motor wiring knockouts or access panels are
provided at the base of IP21 and higher
(NEMA1/12) units

Do not install power factor correction capacitors
between the frequency converter and the motor

Do not wire a starting or pole-changing device
between the frequency converter and the motor

Connect the 3-phase motor wiring to terminals
96 (U), 97 (V), and 98 (W)

Ground the cable in accordance with grounding
instructions provided

Torque terminals in accordance with the
information provided in 10.4 Connection
Tightening Torques

Installation

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