Innotech Genesis II Digital Controller (v5) - Manual (Page 99)

Page 99
Genesis II Installation Instructions
© Mass Electronics Pty Ltd 2010 Chapter 4 – Commissioning
4-1.6.4 Second Phase Testing
Perform the second phase of initial tests of the system as follows:
1. Turn on operating power to the primary output circuits such as pilot relays, motor controllers
and heat valves.
2. Ensure that operating power to plant machinery (compressors, fans, etc.) is turned off.
3. In the Simulation Mode, observing the CAUTION noted above, carefully adjust the controller’s
input parameters. Adjust the values within normal and practical operating limits and just
enough to verify operation of the primary output circuits.
4. When all outputs have been checked for proper operation, return the input parameters to their
original settings. The second phase is completed.
4-1.6.5 Third Phase Testing
Perform the third phase of initial tests of the system as follows:
1. Turn on operating power to the plant machinery in accordance with the manufacturers’
instruction manuals.
2. In the Simulation Mode, observing the CAUTION noted previously, carefully adjust the
controller’s input parameters. Adjust the values within normal and practical operating limits
and just enough to verify control and operation of the plant machinery.
3. When items of plant machinery have been checked for proper operation, return the input
parameters to their original settings. The third phase is completed.
4. Exit the Gen2Mon program.
5. Turn off operating power to the entire Genesis System and the PC.
6. Disconnect the RS232 cable between the PC and the controller, if RS232 was not used to connect
to the device skip this step.
7. Repeat procedures in Paragraphs 4-1.6.3 through 4-1.6.5 for the other controllers.
4-1.7 Final System Check
Final check of the system involves checking the operation of the system, performing any necessary
adjustments and verifying that the system functions properly under normal operating conditions.
The following are the procedures for performing final system checkout:
1. Apply normal operating power to the entire system in accordance with the applicable
manufacturers instruction manuals.
2. Allow adequate time for the various units to stabilise. Unless specified otherwise in the
applicable instruction manuals, allow approximately one hour for the circuits to stabilise.
3. Carefully check each unit of the system for proper operation. If necessary, the Gen2Mon
software may be used in the Monitor Mode (NOT in the Simulation Mode) to check proper
operation within the controller.
4. Check manufacturers’ recommended adjustments and settings to ensure all units are set-up for
optimum function.
5. At the controller enter final operational preferences such as schedules, passwords, flash
watches, etc.
6. The system is ready for operation.