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5 supply and return piping, 6 condensate drain, 1 exhaust manifold condensate drain – AERCO BMK 1.5 LN July 2011 User Manual

Page 16: Benchmark 1.5ln low nox boiler, Gf-120

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CHAPTER 2: INSTALLATION

Page

16 of 152 PR2: 05/09/12

Benchmark 1.5LN Low NOx Boiler

Operation and Maintenance Manual

OMM-0041_0D

GF-120

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288

2.5 SUPPLY AND RETURN PIPING

The Benchmark 1.5 Boiler utilizes 3” 150# flanges for the water system supply and return piping

connections. The physical location of the supply and return piping connections are on the rear of the unit

as shown in Figure 2-3. Refer to Appendix F, Drawing AP-A-832 for additional dimensional data.

BOILER SUPPLY

3" – 150# FLANGED

CONNECTION

BOILER RETURN

3" – 150# FLANGED

CONNECTION

1-1/2”

GAS INLET

CONNECTION

SHELL DRAIN

VALVE

EXHAUST

MANIFOLD

REAR VIEW

Figure 2-3: Supply and Return Locations

2.6 CONDENSATE DRAIN

The Benchmark 1.5 Boiler is designed to condense water vapor from the flue products.

Therefore, the installation must have provisions for suitable condensate drainage or collection.
The condensate drain pipe located on the exhaust manifold (Figure 2-4) must be connected to a

condensate trap which is packed separately within the unit’s shipping container.
The procedure to install and connect the condensate drain is provided in paragraph 2.6.1.

EXHAUST

MANIFOLD

PARTIAL REAR VIEW

CONDENSATE DRAIN

CONNECTION

BOILER

RETURN

Figure 2-4: Condensate Drain Connection Location

Exhaust Manifold Condensate Drain

2.6.1

The exhaust manifold drain pipe connection shown in Figure 2-4, must be connected to a

condensate drain trap external to the unit.